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IAC Assessment: GT0819
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IAC Assessment: GT0819
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IAC Center Georgia Institute of Technology
Assessment Year 2006
Principal Product Blankets
NAICS 313210 - Broadwoven Fabric Mills
SIC 2211 - Broadwoven Fabric Mills, Cotton
Sales $100,000,000-$500,000,000
# of Employees 190
Plant Area (Sq.Ft.) 600,000
Annual Production 5,500,000 Pieces
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,098,156 34,468,694 kWh $0.03
Natural Gas $765,155 86,597 MMBtu $8.84
TOTAL ENERGY COSTS $1,863,311
RECOMMENDED SAVINGS* $765,146 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $276,413
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$140,000
Cost:
$10,000
$140,000 2,414,962 - - - - - - $140,000
2,414,962
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,030
Cost:
$4,800
$8,030 138,510 - - - - - - $8,030
138,510
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$18,798
Cost:
$5,000
$18,798 324,106 - - - - - - $18,798
324,106
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.7122 DISCONNECT BALLASTS Savings:
$2,735
Cost:
$3,678
$2,735 47,155 - - - - - - $2,735
47,155
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.3322 USE EXISTING DAM TO GENERATE ELECTRICITY Savings:
$106,850
Cost:
$94,000
$(-202,900) (-3,498,000) - - $309,750 35,000 - - $(-202,900)
(-3,498,000)
kWh
-
-
kW-months/year
$309,750
35,000
MMBtu
-
-
lb
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$82,242
Cost:
$108,000
- - - - $82,242 9,293 - - -
-
kWh
-
-
kW-months/year
$82,242
9,293
MMBtu
-
-
lb
07: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$298,817
Cost:
$375,000
$111,730 1,926,375 $179,167 12,600 - - $7,920 1,600 $111,730
1,926,375
kWh
$179,167
12,600
kW-months/year
-
-
MMBtu
$7,920
1,600
lb
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$50,620
Cost:
$114,950
$40,852 704,347 $9,768 653 - - - - $40,852
704,347
kWh
$9,768
653
kW-months/year
-
-
MMBtu
-
-
lb
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$57,054
Cost:
$214,725
$37,616 648,552 $19,438 1,296 - - - - $37,616
648,552
kWh
$19,438
1,296
kW-months/year
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$765,146
Cost:
$930,153
$156,861 2,706,007 $208,373 14,549 $391,992 44,293 $7,920 1,600 $156,861
2,706,007
kWh
$208,373
14,549
kW-months/year
$391,992
44,293
MMBtu
$7,920
1,600
lb
TOTAL IMPLEMENTED Savings:
$276,413
Cost:
$117,478
$(-33,337) (-573,267) - - $309,750 35,000 - - $(-33,337)
(-573,267)
kWh
-
-
kW-months/year
$309,750
35,000
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)