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IAC Assessment: GT0844
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IAC Assessment: GT0844
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IAC Center Georgia Institute of Technology
Assessment Year 2007
Principal Product Knitting Yarns
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2281 - Yarn Spinning Mills
Sales $50,000,000-$100,000,000
# of Employees 370
Plant Area (Sq.Ft.) 458,425
Annual Production 51,000,000 Pieces
Production Hrs. Annual 5,760
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,472,003 21,316,098 kWh $0.07
Natural Gas $1,615,234 191,562 MMBtu $8.43
TOTAL ENERGY COSTS $3,087,237
RECOMMENDED SAVINGS* $758,375 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $323,139
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Consumption Electricity Usage Natural Gas Water Consumption
$ kWh $ MMBtu $ Tgal
01: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$19,992
Cost:
$28,800
- - $19,992 2,371 - - -
-
kWh
$19,992
2,371
MMBtu
-
-
Tgal
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$35,650
Cost:
$40,000
- - $35,650 4,228 - - -
-
kWh
$35,650
4,228
MMBtu
-
-
Tgal
03: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$71,952
Cost:
$14,867
- - $71,952 8,533 - - -
-
kWh
$71,952
8,533
MMBtu
-
-
Tgal
04: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$44,955
Cost:
$10,000
- - $40,770 4,835 $4,185 - -
-
kWh
$40,770
4,835
MMBtu
$4,185
-
Tgal
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,098
Cost:
-
$3,098 69,293 - - - - $3,098
69,293
kWh
-
-
MMBtu
-
-
Tgal
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,808
Cost:
$5,132
$2,808 62,812 - - - - $2,808
62,812
kWh
-
-
MMBtu
-
-
Tgal
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$12,291
Cost:
$28,172
$12,291 274,965 - - - - $12,291
274,965
kWh
-
-
MMBtu
-
-
Tgal
08: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$65,444
Cost:
$81,971
- - $65,444 7,761 - - -
-
kWh
$65,444
7,761
MMBtu
-
-
Tgal
09: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$323,139
Cost:
$174,963
- - $323,139 38,323 - - -
-
kWh
$323,139
38,323
MMBtu
-
-
Tgal
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,329
Cost:
$19,630
- - $10,329 1,225 - - -
-
kWh
$10,329
1,225
MMBtu
-
-
Tgal
11: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$26,394
Cost:
$20,000
- - $20,709 2,456 $5,685 - -
-
kWh
$20,709
2,456
MMBtu
$5,685
-
Tgal
12: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$136,209
Cost:
$66,970
- - $136,209 16,154 - - -
-
kWh
$136,209
16,154
MMBtu
-
-
Tgal
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,869
Cost:
$5,000
$4,869 108,916 - - - - $4,869
108,916
kWh
-
-
MMBtu
-
-
Tgal
14: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,245
Cost:
$560
$1,245 27,848 - - - - $1,245
27,848
kWh
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$758,375
Cost:
$496,065
$24,311 543,834 $724,194 85,886 $9,870 - $24,311
543,834
kWh
$724,194
85,886
MMBtu
$9,870
-
Tgal
TOTAL IMPLEMENTED Savings:
$323,139
Cost:
$174,963
- - $323,139 38,323 - - -
-
kWh
$323,139
38,323
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Consumption Electricity Usage Natural Gas Water Consumption