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IAC Assessment: GT0853
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IAC Assessment: GT0853
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IAC Center Georgia Institute of Technology
Assessment Year 2008
Principal Product Aerospace Fuel Cells/Iceguard
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 920
Plant Area (Sq.Ft.) 670,000
Annual Production 21,000 Pieces
Production Hrs. Annual 4,160
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $905,255 12,276,474 kWh $0.07
Natural Gas $744,102 95,287 MMBtu $7.81
TOTAL ENERGY COSTS $1,649,357
RECOMMENDED SAVINGS* $452,942 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $171,339
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ $ $ MMBtu $ Tgal $ $
01: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS Savings:
$6,045
Cost:
-
- - - - $6,045 774 - - - - -
-
kWh
-
-
$
$6,045
774
MMBtu
-
-
Tgal
-
-
$
02: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,512
Cost:
-
- - $1,512 - - - - - - - -
-
kWh
$1,512
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$27,999
Cost:
$4,500
$32,999 420,480 - - - - - - $(-5,000) - $32,999
420,480
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
$(-5,000)
-
$
04: 2.7291 RESCHEDULE AND REARRANGE MULTIPLE-SOURCE HEATING SYSTEMS Savings:
$7,123
Cost:
$3,000
$(-921) (-12,432) - - $8,044 1,030 - - - - $(-921)
(-12,432)
kWh
-
-
$
$8,044
1,030
MMBtu
-
-
Tgal
-
-
$
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$73,789
Cost:
$34,472
- - - - $73,789 9,448 - - - - -
-
kWh
-
-
$
$73,789
9,448
MMBtu
-
-
Tgal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$46,634
Cost:
$55,500
- - - - $46,634 5,971 - - - - -
-
kWh
-
-
$
$46,634
5,971
MMBtu
-
-
Tgal
-
-
$
07: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$10,989
Cost:
$8,200
- - - - $10,989 1,407 - - - - -
-
kWh
-
-
$
$10,989
1,407
MMBtu
-
-
Tgal
-
-
$
08: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$1,629
Cost:
$2,450
- - - - - - $1,629 312,000 - - -
-
kWh
-
-
$
-
-
MMBtu
$1,629
312,000
Tgal
-
-
$
09: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$148,679
Cost:
$40,000
- - - - $148,679 19,037 - - - - -
-
kWh
-
-
$
$148,679
19,037
MMBtu
-
-
Tgal
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$128,543
Cost:
$230,470
$128,543 1,637,908 - - - - - - - - $128,543
1,637,908
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$452,942
Cost:
$378,592
$160,621 2,045,956 $1,512 - $294,180 37,667 $1,629 312,000 $(-5,000) - $160,621
2,045,956
kWh
$1,512
-
$
$294,180
37,667
MMBtu
$1,629
312,000
Tgal
$(-5,000)
-
$
TOTAL IMPLEMENTED Savings:
$171,339
Cost:
$240,420
$160,621 2,045,956 - - $14,089 1,804 $1,629 312,000 $(-5,000) - $160,621
2,045,956
kWh
-
-
$
$14,089
1,804
MMBtu
$1,629
312,000
Tgal
$(-5,000)
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Water Disposal Ancillary Material Cost