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IAC Assessment: GT0854
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IAC Assessment: GT0854
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IAC Center Georgia Institute of Technology
Assessment Year 2008
Principal Product Process Chemicals
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 275,000
Annual Production 60,000,000 Pounds
Production Hrs. Annual 6,250
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,676 2,194,000 kWh $0.05
Electricity Demand $66,208 4,640 kW-months/year $14.27
Electricity Fees $10,655 - $ -
Natural Gas $206,270 25,825 MMBtu $7.99
TOTAL ENERGY COSTS $382,809
RECOMMENDED SAVINGS* $94,803 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $61,012
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,568
Cost:
$700
- - - - $2,568 321 - - - - - - -
-
kWh
-
-
kW-months/year
$2,568
321
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,745
Cost:
$3,000
- - - - $5,745 719 $(-1,000) - - - - - -
-
kWh
-
-
kW-months/year
$5,745
719
MMBtu
$(-1,000)
-
$
-
-
$
-
-
Tgal
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$5,970
Cost:
$2,500
- - - - $2,694 337 - - $1,943 - $1,333 - -
-
kWh
-
-
kW-months/year
$2,694
337
MMBtu
-
-
$
$1,943
-
$
$1,333
-
Tgal
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$25,424
Cost:
$5,000
- - - - $25,424 3,182 - - - - - - -
-
kWh
-
-
kW-months/year
$25,424
3,182
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,990
Cost:
$80,000
- - - - $13,990 1,751 - - - - - - -
-
kWh
-
-
kW-months/year
$13,990
1,751
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$4,690
Cost:
-
- - - - $3,711 464 - - $979 - - - -
-
kWh
-
-
kW-months/year
$3,711
464
MMBtu
-
-
$
$979
-
$
-
-
Tgal
07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$9,141
Cost:
$10,000
- - - - $9,141 1,145 - - - - - - -
-
kWh
-
-
kW-months/year
$9,141
1,145
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$14,260
Cost:
$23,000
$9,020 185,625 $5,240 356 - - - - - - - - $9,020
185,625
kWh
$5,240
356
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,015
Cost:
$35,125
$10,910 224,486 $3,105 211 - - - - - - - - $10,910
224,486
kWh
$3,105
211
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$94,803
Cost:
$159,325
$19,930 410,111 $8,345 567 $63,273 7,919 $(-1,000) - $2,922 - $1,333 - $19,930
410,111
kWh
$8,345
567
kW-months/year
$63,273
7,919
MMBtu
$(-1,000)
-
$
$2,922
-
$
$1,333
-
Tgal
TOTAL IMPLEMENTED Savings:
$61,012
Cost:
$66,825
$19,930 410,111 $8,345 567 $33,737 4,222 $(-1,000) - - - - - $19,930
410,111
kWh
$8,345
567
kW-months/year
$33,737
4,222
MMBtu
$(-1,000)
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption