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IAC Assessment: GT0860
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IAC Assessment: GT0860
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IAC Center Georgia Institute of Technology
Assessment Year 2009
Principal Product Liquid Foods
NAICS 311911 - Roasted Nuts and Peanut Butter Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 85,000
Annual Production 3,400,000 Pieces
Production Hrs. Annual 5,700
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,778 2,119,800 kWh $0.05
Electricity Demand $97,388 6,143 kW-months/year $15.85
Natural Gas $68,215 7,770 MMBtu $8.78
TOTAL ENERGY COSTS $279,381
RECOMMENDED SAVINGS* $50,320 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,768
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$10,513
Cost:
$6,050
- - - - $10,513 1,197 -
-
kWh
-
-
kW-months/year
$10,513
1,197
MMBtu
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$4,661
Cost:
$1,000
$4,661 81,809 - - - - $4,661
81,809
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,730
Cost:
$1,000
$1,248 21,900 $482 30 - - $1,248
21,900
kWh
$482
30
kW-months/year
-
-
MMBtu
04: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$4,140
Cost:
$6,750
$1,654 29,025 $2,486 155 - - $1,654
29,025
kWh
$2,486
155
kW-months/year
-
-
MMBtu
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,419
Cost:
$7,066
$1,608 28,213 $1,811 113 - - $1,608
28,213
kWh
$1,811
113
kW-months/year
-
-
MMBtu
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$5,213
Cost:
$12,000
$5,213 91,482 - - - - $5,213
91,482
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$2,199
Cost:
$4,250
- - - - $2,199 251 -
-
kWh
-
-
kW-months/year
$2,199
251
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,084
Cost:
$16,350
$6,789 119,144 $3,295 205 - - $6,789
119,144
kWh
$3,295
205
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,361
Cost:
$14,795
$5,085 89,249 $3,276 204 - - $5,085
89,249
kWh
$3,276
204
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$50,320
Cost:
$69,261
$26,258 460,822 $11,350 707 $12,712 1,448 $26,258
460,822
kWh
$11,350
707
kW-months/year
$12,712
1,448
MMBtu
TOTAL IMPLEMENTED Savings:
$38,768
Cost:
$46,261
$19,391 340,315 $8,864 552 $10,513 1,197 $19,391
340,315
kWh
$8,864
552
kW-months/year
$10,513
1,197
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas