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IAC Assessment: GT0874
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IAC Assessment: GT0874
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IAC Center Georgia Institute of Technology
Assessment Year 2010
Principal Product Needle Roller Bearings
NAICS 332991 - Ball and Roller Bearing Manufacturing
SIC 3562 - Ball And Roller Bearings
Sales $50,000,000-$100,000,000
# of Employees 325
Plant Area (Sq.Ft.) 267,000
Annual Production 100,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $584,872 21,661,909 kWh $0.03
Electricity Demand $636,225 42,415 kW-months/year $15.00
Electricity Fees $39,237 - $ -
Natural Gas $378,618 67,440 MMBtu $5.61
TOTAL ENERGY COSTS $1,638,952
RECOMMENDED SAVINGS* $511,106 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,036
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,133
Cost:
$1,250
$643 23,827 $490 33 - - $643
23,827
kWh
$490
33
kW-months/year
-
-
MMBtu
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,632
Cost:
-
$926 34,302 $706 47 - - $926
34,302
kWh
$706
47
kW-months/year
-
-
MMBtu
03: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$53,185
Cost:
$6,187
$53,185 1,969,782 - - - - $53,185
1,969,782
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$6,159
Cost:
$2,883
$6,159 228,125 - - - - $6,159
228,125
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$19,038
Cost:
$20,250
$19,038 705,120 - - - - $19,038
705,120
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,115
Cost:
$38,366
$4,576 169,481 $5,539 369 - - $4,576
169,481
kWh
$5,539
369
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,744
Cost:
$119,989
$12,552 464,875 $15,192 1,013 - - $12,552
464,875
kWh
$15,192
1,013
kW-months/year
-
-
MMBtu
08: 2.7273 INSTALL DESICCANT HUMIDITY CONTROL SYSTEM Savings:
$392,100
Cost:
$177,900
$71,880 2,662,143 $61,720 4,115 $258,500 42,586 $71,880
2,662,143
kWh
$61,720
4,115
kW-months/year
$258,500
42,586
MMBtu
TOTAL RECOMMENDED Savings:
$511,106
Cost:
$366,825
$168,959 6,257,655 $83,647 5,577 $258,500 42,586 $168,959
6,257,655
kWh
$83,647
5,577
kW-months/year
$258,500
42,586
MMBtu
TOTAL IMPLEMENTED Savings:
$35,036
Cost:
$124,122
$19,354 716,827 $15,682 1,046 - - $19,354
716,827
kWh
$15,682
1,046
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas