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IAC Assessment: HO0141
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IAC Assessment: HO0141
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IAC Center Hofstra Univ.
Assessment Year 1997
Principal Product Sheet metal fabricators
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $5,000,000-$10,000,000
# of Employees 135
Plant Area (Sq.Ft.) 60,000
Annual Production 1,300,000 Pounds
Production Hrs. Annual 2,860
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,076 387,163 kWh $0.06
Electricity Demand $42,860 1,872 kW-months/year $22.90
Electricity Fees $4,772 - $ -
Natural Gas $18,448 1,957 MMBtu $9.43
TOTAL ENERGY COSTS $89,156
RECOMMENDED SAVINGS* $143,736 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,232
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ Tgal $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,534
Cost:
$16,787
$2,866 47,773 $4,668 204 - - - - - - $2,866
47,773
kWh
$4,668
204
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$798
Cost:
$3,720
$798 13,189 - - - - - - - - $798
13,189
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,226
Cost:
$400
$471 7,913 $755 33 - - - - - - $471
7,913
kWh
$755
33
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,306
Cost:
$200
$505 8,499 $801 35 - - - - - - $505
8,499
kWh
$801
35
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$2,232
Cost:
$1,000
- - - - $2,232 603,424 - - - - -
-
kWh
-
-
kW-months/year
$2,232
603,424
Tgal
-
-
lb
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,640
Cost:
-
- - - - - - $5,640 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$5,640
-
lb
-
-
$
07: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$75,000
Cost:
$40,000
- - - - - - - - $75,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$75,000
-
$
08: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$50,000
Cost:
$50,000
- - - - - - - - $50,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$50,000
-
$
TOTAL RECOMMENDED Savings:
$143,736
Cost:
$112,107
$4,640 77,374 $6,224 272 $2,232 603,424 $5,640 - $125,000 - $4,640
77,374
kWh
$6,224
272
kW-months/year
$2,232
603,424
Tgal
$5,640
-
lb
$125,000
-
$
TOTAL IMPLEMENTED Savings:
$2,232
Cost:
$1,000
- - - - $2,232 603,424 - - - - -
-
kWh
-
-
kW-months/year
$2,232
603,424
Tgal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes