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IAC Assessment: HO0174
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IAC Assessment: HO0174
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IAC Center Hofstra Univ.
Assessment Year 1998
Principal Product iron castings
NAICS n/a
SIC 3322 - Malleable Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 314
Plant Area (Sq.Ft.) 140,000
Annual Production 7,600 Tons
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $211,039 5,109,906 kWh $0.04
Electricity Demand $91,557 14,217 kW-months/year $6.44
Electricity Fees $66,797 - $ -
Natural Gas $346,224 54,345 MMBtu $6.37
Coal $723,840 170,478 MMBtu $4.25
TOTAL ENERGY COSTS $1,439,457
RECOMMENDED SAVINGS* $55,112 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,116
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,898
Cost:
$20,287
$3,739 89,977 $1,159 180 - - - - $3,739
89,977
kWh
$1,159
180
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$875
Cost:
$2,308
$875 21,102 - - - - - - $875
21,102
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,918
Cost:
$1,500
$1,476 35,756 $442 69 - - - - $1,476
35,756
kWh
$442
69
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,561
Cost:
$7,680
- - - - $4,561 716 - - -
-
kWh
-
-
kW-months/year
$4,561
716
MMBtu
-
-
$
05: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$7,800
Cost:
$8,000
- - - - - - $7,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,800
-
$
06: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$24,960
Cost:
$5,000
- - - - - - $24,960 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$24,960
-
$
07: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$7,800
Cost:
-
- - - - - - $7,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,800
-
$
08: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$2,300
Cost:
-
- - - - - - $2,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,300
-
$
TOTAL RECOMMENDED Savings:
$55,112
Cost:
$44,775
$6,090 146,835 $1,601 249 $4,561 716 $42,860 - $6,090
146,835
kWh
$1,601
249
kW-months/year
$4,561
716
MMBtu
$42,860
-
$
TOTAL IMPLEMENTED Savings:
$9,116
Cost:
$21,787
$5,215 125,733 $1,601 249 - - $2,300 - $5,215
125,733
kWh
$1,601
249
kW-months/year
-
-
MMBtu
$2,300
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes