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IAC Assessment: HO0178
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IAC Assessment: HO0178
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IAC Center Hofstra Univ.
Assessment Year 1998
Principal Product Manufacturing contracts
NAICS n/a
SIC 3823 - Process Control Instruments
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 85,000
Annual Production 30 Pieces
Production Hrs. Annual 8,400
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $285,792 3,875,440 kWh $0.07
Electricity Demand $54,633 8,437 kW-months/year $6.48
Electricity Fees $11,616 - $ -
Natural Gas $85,026 22,164 MMBtu $3.84
TOTAL ENERGY COSTS $477,967
RECOMMENDED SAVINGS* $75,729 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,238
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,430
Cost:
$2,149
$1,275 16,706 $155 24 - - - - - - - - - - $1,275
16,706
kWh
$155
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,308
Cost:
$4,853
$2,940 39,859 $368 57 - - - - - - - - - - $2,940
39,859
kWh
$368
57
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,828
Cost:
$300
$1,595 21,981 $233 36 - - - - - - - - - - $1,595
21,981
kWh
$233
36
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$244
Cost:
$200
$244 3,224 - - - - - - - - - - - - $244
3,224
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,066
Cost:
$1,476
- - - - - - $2,066 538 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,066
538
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,272
Cost:
$1,000
$2,028 27,550 $244 38 - - - - - - - - - - $2,028
27,550
kWh
$244
38
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$282
Cost:
$200
- - - - - - $282 74 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$282
74
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$828
Cost:
-
- - - - - - - - $828 92 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$828
92
gal
-
-
lb
-
-
$
09: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$22,864
Cost:
$27,500
- - - - $22,864 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$22,864
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
10: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$2,500
Cost:
$360
- - - - - - - - - - $2,500 2,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$2,500
2,000
lb
-
-
$
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$20,000
Cost:
$2,000
- - - - - - - - - - $20,000 20,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$20,000
20,000
lb
-
-
$
12: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$11,429
Cost:
$30,000
- - - - - - - - - - - - $11,429 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
$11,429
-
$
13: 2.8112 COMBINE UTILITY METERS Savings:
$2,733
Cost:
$3,000
- - $2,733 422 - - - - - - - - - - -
-
kWh
$2,733
422
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
14: 3.7193 USE HIGH PRESSURE WASH SYSTEMS Savings:
$3,945
Cost:
$500
- - - - - - - - - - - - $3,945 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
$3,945
-
$
TOTAL RECOMMENDED Savings:
$75,729
Cost:
$73,538
$8,082 109,320 $3,733 577 $22,864 - $2,348 612 $828 92 $22,500 22,000 $15,374 - $8,082
109,320
kWh
$3,733
577
kW-months/year
$22,864
-
$
$2,348
612
MMBtu
$828
92
gal
$22,500
22,000
lb
$15,374
-
$
TOTAL IMPLEMENTED Savings:
$46,238
Cost:
$41,262
$6,487 87,339 $767 119 - - $282 74 $828 92 $22,500 22,000 $15,374 - $6,487
87,339
kWh
$767
119
kW-months/year
-
-
$
$282
74
MMBtu
$828
92
gal
$22,500
22,000
lb
$15,374
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes