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IAC Assessment: HO0179
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IAC Assessment: HO0179
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IAC Center Hofstra Univ.
Assessment Year 1998
Principal Product Paper board packages
NAICS n/a
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 165
Plant Area (Sq.Ft.) 105,000
Annual Production 6,375 Tons
Production Hrs. Annual 6,000
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,868 2,288,394 kWh $0.08
Electricity Demand $65,254 16,915 kW-months/year $3.86
Electricity Fees $(-26,501) - $ -
Natural Gas $87,661 9,917 MMBtu $8.84
TOTAL ENERGY COSTS $318,282
RECOMMENDED SAVINGS* $51,647 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,326
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.7134 USE PHOTOCELL CONTROLS Savings:
$950
Cost:
$3,600
$950 11,430 - - - - - - - - $950
11,430
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,782
Cost:
$3,731
$1,782 21,395 - - - - - - - - $1,782
21,395
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,131
Cost:
$1,493
$2,131 25,498 - - - - - - - - $2,131
25,498
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$622
Cost:
$1,400
$570 6,741 $52 14 - - - - - - $570
6,741
kWh
$52
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,874
Cost:
$2,420
- - - - $4,874 551 - - - - -
-
kWh
-
-
kW-months/year
$4,874
551
MMBtu
-
-
$
-
-
Tgal
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,070
Cost:
$5,550
- - - - $18,070 2,044 - - - - -
-
kWh
-
-
kW-months/year
$18,070
2,044
MMBtu
-
-
$
-
-
Tgal
07: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$20,000
Cost:
$35,000
- - - - - - $20,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,000
-
$
-
-
Tgal
08: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$2,880
Cost:
$200
- - - - - - $2,880 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,880
-
$
-
-
Tgal
09: 3.4151 MINIMIZE WATER USAGE Savings:
$338
Cost:
$900
- - - - - - - - $338 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$338
-
Tgal
TOTAL RECOMMENDED Savings:
$51,647
Cost:
$54,294
$5,433 65,064 $52 14 $22,944 2,595 $22,880 - $338 - $5,433
65,064
kWh
$52
14
kW-months/year
$22,944
2,595
MMBtu
$22,880
-
$
$338
-
Tgal
TOTAL IMPLEMENTED Savings:
$9,326
Cost:
$7,620
$1,520 18,171 $52 14 $4,874 551 $2,880 - - - $1,520
18,171
kWh
$52
14
kW-months/year
$4,874
551
MMBtu
$2,880
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption