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IAC Assessment: HO0222
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IAC Assessment: HO0222
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IAC Center Hofstra Univ.
Assessment Year 2000
Principal Product Castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $5,000,000-$10,000,000
# of Employees 77
Plant Area (Sq.Ft.) 60,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 4,250
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $355,377 4,927,315 kWh $0.07
Electricity Demand $91,137 21,444 kW-months/year $4.25
LPG $14,635 2,797 MMBtu $5.23
Other Gas $8,650 1,081 MMBtu $8.00
TOTAL ENERGY COSTS $521,039
RECOMMENDED SAVINGS* $94,258 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,524
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,727
Cost:
$8,392
$2,338 32,532 $389 92 - - - - - - $2,338
32,532
kWh
$389
92
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$15,554
Cost:
$21,600
$15,554 184,936 - - - - - - - - $15,554
184,936
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$697
Cost:
$600
$697 2,931 - - - - - - - - $697
2,931
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$14,666
Cost:
-
$14,666 174,385 - - - - - - - - $14,666
174,385
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$723
Cost:
$4,000
$620 8,499 $103 24 - - - - - - $620
8,499
kWh
$103
24
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
06: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$16,014
Cost:
$2,700
- - $16,014 3,768 - - - - - - -
-
kWh
$16,014
3,768
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
07: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$7,500
Cost:
$5,000
- - - - - - - - $7,500 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$7,500
-
$
08: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$30,000
Cost:
$4,000
- - - - - - - - $30,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$30,000
-
$
09: 3.5221 RECYCLE CASTING SAND Savings:
$5,475
Cost:
$500
- - - - - - $5,475 600,000 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$5,475
600,000
lb
-
-
$
10: 3.4155 METER WASTE WATER Savings:
$902
Cost:
-
- - - - $902 - - - - - -
-
kWh
-
-
kW-months/year
$902
-
Tgal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$94,258
Cost:
$46,792
$33,875 403,283 $16,506 3,884 $902 - $5,475 600,000 $37,500 - $33,875
403,283
kWh
$16,506
3,884
kW-months/year
$902
-
Tgal
$5,475
600,000
lb
$37,500
-
$
TOTAL IMPLEMENTED Savings:
$40,524
Cost:
$17,492
$3,655 43,962 $492 116 $902 - $5,475 600,000 $30,000 - $3,655
43,962
kWh
$492
116
kW-months/year
$902
-
Tgal
$5,475
600,000
lb
$30,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost