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IAC Assessment: IA0030
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IAC Assessment: IA0030
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IAC Center Iowa State University
Assessment Year 1992
Principal Product DIES AND STAMPINGS
NAICS n/a
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $5,000,000-$10,000,000
# of Employees 126
Plant Area (Sq.Ft.) 0
Annual Production 500,000 Pounds
Production Hrs. Annual 5,538
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,145 1,598,476 kWh $0.04
Natural Gas $16,201 3,789 MMBtu $4.28
TOTAL ENERGY COSTS $82,346
RECOMMENDED SAVINGS* $29,090 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,216
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$9,403
Cost:
$29,569
- - $9,403 2,197 - - -
-
kWh
$9,403
2,197
MMBtu
-
-
$
02: 2.7314 REDUCE VENTILATION AIR Savings:
$3,352
Cost:
-
$1,007 24,326 $2,345 548 - - $1,007
24,326
kWh
$2,345
548
MMBtu
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,443
Cost:
$12,690
- - $4,443 1,038 - - -
-
kWh
$4,443
1,038
MMBtu
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,618
Cost:
$630
$4,553 109,906 - - $65 - $4,553
109,906
kWh
-
-
MMBtu
$65
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,259
Cost:
$214
$2,553 61,547 - - $(-294) - $2,553
61,547
kWh
-
-
MMBtu
$(-294)
-
$
06: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,425
Cost:
$2,304
$1,425 34,291 - - - - $1,425
34,291
kWh
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$169
Cost:
$300
$169 4,103 - - - - $169
4,103
kWh
-
-
MMBtu
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$357
Cost:
$4,230
$357 8,499 - - - - $357
8,499
kWh
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$383
Cost:
$200
$383 9,379 - - - - $383
9,379
kWh
-
-
MMBtu
-
-
$
10: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,681
Cost:
$250
$2,681 - - - - - $2,681
-
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$29,090
Cost:
$50,387
$13,128 252,051 $16,191 3,783 $(-229) - $13,128
252,051
kWh
$16,191
3,783
MMBtu
$(-229)
-
$
TOTAL IMPLEMENTED Savings:
$11,216
Cost:
$17,370
$4,428 42,204 $6,788 1,586 - - $4,428
42,204
kWh
$6,788
1,586
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes