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IAC Assessment: IA0056
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IAC Assessment: IA0056
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IAC Center Iowa State University
Assessment Year 1993
Principal Product beef products
NAICS n/a
SIC 2011 - Meat Packing Plants
Sales $100,000,000-$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 109,170
Annual Production 201,600 Pieces
Production Hrs. Annual 2,032
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $766,422 15,050,117 kWh $0.05
Natural Gas $349,797 164,870 MMBtu $2.12
TOTAL ENERGY COSTS $1,116,219
RECOMMENDED SAVINGS* $251,933 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $105,118
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$107,264
Cost:
$278,300
$194,300 3,915,006 $(-87,036) (-41,055) $194,300
3,915,006
kWh
$(-87,036)
(-41,055)
MMBtu
02: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$36,020
Cost:
$56,799
$36,020 707,210 - - $36,020
707,210
kWh
-
-
MMBtu
03: 2.2164 TURN OFF STEAM TRACING DURING MILD WEATHER Savings:
$68,883
Cost:
-
- - $68,883 32,492 -
-
kWh
$68,883
32,492
MMBtu
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$13,373
Cost:
-
$13,373 262,603 - - $13,373
262,603
kWh
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,373
Cost:
$971
$2,373 46,600 - - $2,373
46,600
kWh
-
-
MMBtu
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,662
Cost:
$1,000
- - $7,662 3,614 -
-
kWh
$7,662
3,614
MMBtu
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,430
Cost:
$3,676
- - $5,430 2,561 -
-
kWh
$5,430
2,561
MMBtu
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$3,531
Cost:
$1,002
- - $3,531 1,666 -
-
kWh
$3,531
1,666
MMBtu
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,026
Cost:
$4,275
$5,026 98,769 - - $5,026
98,769
kWh
-
-
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,103
Cost:
$1,920
- - $1,103 520 -
-
kWh
$1,103
520
MMBtu
11: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$906
Cost:
$2,780
$906 17,878 - - $906
17,878
kWh
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$362
Cost:
$37
$362 7,913 - - $362
7,913
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$251,933
Cost:
$350,760
$252,360 5,055,979 $(-427) (-202) $252,360
5,055,979
kWh
$(-427)
(-202)
MMBtu
TOTAL IMPLEMENTED Savings:
$105,118
Cost:
$14,659
$22,040 433,763 $83,078 39,187 $22,040
433,763
kWh
$83,078
39,187
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas