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IAC Assessment: IA0063
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IAC Assessment: IA0063
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IAC Center Iowa State University
Assessment Year 1993
Principal Product STEEL FORGINGS
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $5,000,000-$10,000,000
# of Employees 55
Plant Area (Sq.Ft.) 0
Annual Production 10,200,000 Pounds
Production Hrs. Annual 3,473
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $207,807 2,772,567 kWh $0.07
Natural Gas $301,126 69,265 MMBtu $4.35
Fuel Oil #2 $7,870 2,141 MMBtu $3.68
TOTAL ENERGY COSTS $516,803
RECOMMENDED SAVINGS* $36,543 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,399
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$21,047
Cost:
$82,940
$21,047 280,774 - - - - $21,047
280,774
kWh
-
-
MMBtu
-
-
$
02: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$5,451
Cost:
$3,230
$5,451 72,685 - - - - $5,451
72,685
kWh
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,186
Cost:
$100
$2,186 29,308 - - - - $2,186
29,308
kWh
-
-
MMBtu
-
-
$
04: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$2,421
Cost:
$685
$2,421 32,239 - - - - $2,421
32,239
kWh
-
-
MMBtu
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$402
Cost:
$925
$402 5,275 - - - - $402
5,275
kWh
-
-
MMBtu
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,719
Cost:
$10,200
- - $2,719 625 - - -
-
kWh
$2,719
625
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$165
Cost:
-
$461 6,155 - - $(-296) - $461
6,155
kWh
-
-
MMBtu
$(-296)
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$528
Cost:
$840
$528 7,034 - - - - $528
7,034
kWh
-
-
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$473
Cost:
$665
$473 6,448 - - - - $473
6,448
kWh
-
-
MMBtu
-
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$556
Cost:
$215
$556 7,327 - - - - $556
7,327
kWh
-
-
MMBtu
-
-
$
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$595
Cost:
$1,350
$253 3,224 $342 79 - - $253
3,224
kWh
$342
79
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$36,543
Cost:
$101,150
$33,778 450,469 $3,061 704 $(-296) - $33,778
450,469
kWh
$3,061
704
MMBtu
$(-296)
-
$
TOTAL IMPLEMENTED Savings:
$30,399
Cost:
$97,080
$27,338 364,595 $3,061 704 - - $27,338
364,595
kWh
$3,061
704
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes