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IAC Assessment: IA0071
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IAC Assessment: IA0071
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IAC Center Iowa State University
Assessment Year 1993
Principal Product SOAP
NAICS n/a
SIC 2841 - Soap And Other Detergents
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 0
Annual Production 40,000,000 Tons
Production Hrs. Annual 6,120
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $294,619 5,073,564 kWh $0.06
Natural Gas $130,870 42,373 MMBtu $3.09
TOTAL ENERGY COSTS $425,489
RECOMMENDED SAVINGS* $59,918 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,694
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,929
Cost:
$12,579
$11,929 - - - - - $11,929
-
kWh
-
-
MMBtu
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,895
Cost:
$1,250
$1,084 18,757 $811 263 - - $1,084
18,757
kWh
$811
263
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$151
Cost:
-
$265 4,689 - - $(-114) - $265
4,689
kWh
-
-
MMBtu
$(-114)
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$977
Cost:
$1,477
$977 16,706 - - - - $977
16,706
kWh
-
-
MMBtu
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,546
Cost:
$6,061
$3,546 60,961 - - - - $3,546
60,961
kWh
-
-
MMBtu
-
-
$
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$501
Cost:
$612
- - $501 163 - - -
-
kWh
$501
163
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,748
Cost:
$25
$3,748 64,478 - - - - $3,748
64,478
kWh
-
-
MMBtu
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$18,182
Cost:
$3,000
$(-30) (-586) $18,212 5,913 - - $(-30)
(-586)
kWh
$18,212
5,913
MMBtu
-
-
$
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$9,737
Cost:
$25,000
$9,737 167,644 - - - - $9,737
167,644
kWh
-
-
MMBtu
-
-
$
10: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$688
Cost:
$1,980
- - $688 223 - - -
-
kWh
$688
223
MMBtu
-
-
$
11: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$310
Cost:
$520
$310 5,275 - - - - $310
5,275
kWh
-
-
MMBtu
-
-
$
12: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,254
Cost:
$9,000
- - $8,254 2,680 - - -
-
kWh
$8,254
2,680
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$59,918
Cost:
$61,504
$31,566 337,924 $28,466 9,242 $(-114) - $31,566
337,924
kWh
$28,466
9,242
MMBtu
$(-114)
-
$
TOTAL IMPLEMENTED Savings:
$31,694
Cost:
$46,895
$30,309 316,529 $1,499 486 $(-114) - $30,309
316,529
kWh
$1,499
486
MMBtu
$(-114)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes