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IAC Assessment: IA0073
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IAC Assessment: IA0073
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IAC Center Iowa State University
Assessment Year 1994
Principal Product molded plastic parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 103,244
Annual Production 16,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $295,689 7,235,932 kWh $0.04
TOTAL ENERGY COSTS $295,689
RECOMMENDED SAVINGS* $18,118 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,666
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,897
Cost:
$18,400
$8,897 217,761 - - $8,897
217,761
kWh
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,317
Cost:
$730
- - $2,317 877 -
-
kWh
$2,317
877
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$467
Cost:
-
$467 11,430 - - $467
11,430
kWh
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$456
Cost:
$150
$456 11,137 - - $456
11,137
kWh
-
-
MMBtu
05: 2.7235 INSTALL FOSSIL FUEL MAKE-UP AIR UNIT Savings:
$1,745
Cost:
$9,000
- - $1,745 371 -
-
kWh
$1,745
371
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,319
Cost:
$855
$1,319 32,239 - - $1,319
32,239
kWh
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,254
Cost:
$862
$1,254 30,774 - - $1,254
30,774
kWh
-
-
MMBtu
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$212
Cost:
$70
$212 5,275 - - $212
5,275
kWh
-
-
MMBtu
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,451
Cost:
$4,140
$1,451 - - - $1,451
-
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$18,118
Cost:
$34,207
$14,056 308,616 $4,062 1,248 $14,056
308,616
kWh
$4,062
1,248
MMBtu
TOTAL IMPLEMENTED Savings:
$14,666
Cost:
$33,257
$12,921 280,774 $1,745 371 $12,921
280,774
kWh
$1,745
371
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas