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IAC Assessment: IA0082
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IAC Assessment: IA0082
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IAC Center Iowa State University
Assessment Year 1994
Principal Product electromechanical assembly and motor for timers
NAICS n/a
SIC 3625 - Relays And Industrial Controls
Sales $10,000,000-$50,000,000
# of Employees 270
Plant Area (Sq.Ft.) 200,000
Annual Production 1,750,000 Pieces
Production Hrs. Annual 5,880
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $194,207 4,176,143 kWh $0.05
Natural Gas $68,433 19,267 MMBtu $3.55
TOTAL ENERGY COSTS $262,640
RECOMMENDED SAVINGS* $19,973 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,682
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,862
Cost:
$1,656
$7,862 169,109 - - $7,862
169,109
kWh
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,087
Cost:
$693
$1,087 23,447 - - $1,087
23,447
kWh
-
-
MMBtu
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,372
Cost:
$6,405
$3,372 72,392 - - $3,372
72,392
kWh
-
-
MMBtu
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$2,687
Cost:
$8,790
$2,687 58,324 - - $2,687
58,324
kWh
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,898
Cost:
$550
$1,898 40,739 - - $1,898
40,739
kWh
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$621
Cost:
$25
$621 13,482 - - $621
13,482
kWh
-
-
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,520
Cost:
$5,265
$1,520 - - - $1,520
-
kWh
-
-
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$634
Cost:
$1,200
- - $634 179 -
-
kWh
$634
179
MMBtu
09: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$171
Cost:
$20
- - $171 48 -
-
kWh
$171
48
MMBtu
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$121
Cost:
$188
- - $121 34 -
-
kWh
$121
34
MMBtu
TOTAL RECOMMENDED Savings:
$19,973
Cost:
$24,792
$19,047 377,493 $926 261 $19,047
377,493
kWh
$926
261
MMBtu
TOTAL IMPLEMENTED Savings:
$8,682
Cost:
$14,133
$7,877 136,578 $805 227 $7,877
136,578
kWh
$805
227
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas