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IAC Assessment: IA0090
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IAC Assessment: IA0090
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IAC Center Iowa State University
Assessment Year 1994
Principal Product corrugated containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 275
Plant Area (Sq.Ft.) 184,000
Annual Production 67,000 Tons
Production Hrs. Annual 8,112
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $351,782 8,619,871 kWh $0.04
Natural Gas $195,826 68,056 MMBtu $2.88
TOTAL ENERGY COSTS $547,608
RECOMMENDED SAVINGS* $49,485 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,650
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,385
Cost:
$17,738
$19,385 - - - $19,385
-
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,489
Cost:
$500
$10,489 257,034 - - $10,489
257,034
kWh
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,257
Cost:
$50
$6,257 153,283 - - $6,257
153,283
kWh
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,368
Cost:
$1,803
$7,368 179,660 - - $7,368
179,660
kWh
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$578
Cost:
$997
$578 14,068 - - $578
14,068
kWh
-
-
MMBtu
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$4,490
Cost:
$12,600
- - $4,490 1,559 -
-
kWh
$4,490
1,559
MMBtu
07: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$918
Cost:
$373
- - $918 319 -
-
kWh
$918
319
MMBtu
TOTAL RECOMMENDED Savings:
$49,485
Cost:
$34,061
$44,077 604,045 $5,408 1,878 $44,077
604,045
kWh
$5,408
1,878
MMBtu
TOTAL IMPLEMENTED Savings:
$42,650
Cost:
$33,014
$37,242 436,694 $5,408 1,878 $37,242
436,694
kWh
$5,408
1,878
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas