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IAC Assessment: IA0099
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IAC Assessment: IA0099
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IAC Center Iowa State University
Assessment Year 1994
Principal Product automotive stampings
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 73,250
Annual Production 450,000 Pounds
Production Hrs. Annual 6,360
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $179,050 3,086,460 kWh $0.06
Natural Gas $25,179 5,764 MMBtu $4.37
TOTAL ENERGY COSTS $204,229
RECOMMENDED SAVINGS* $56,018 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,728
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$22,684
Cost:
-
$22,684 390,973 - - - - $22,684
390,973
kWh
-
-
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,414
Cost:
$1,400
- - $11,414 2,612 - - -
-
kWh
$11,414
2,612
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,352
Cost:
$500
$2,352 40,445 - - - - $2,352
40,445
kWh
-
-
MMBtu
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,278
Cost:
$2,340
$8,278 142,732 - - - - $8,278
142,732
kWh
-
-
MMBtu
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$4,683
Cost:
-
- - - - $4,683 - -
-
kWh
-
-
MMBtu
$4,683
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,924
Cost:
$1,028
$3,924 67,702 - - - - $3,924
67,702
kWh
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$947
Cost:
$693
$947 16,413 - - - - $947
16,413
kWh
-
-
MMBtu
-
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,201
Cost:
$1,300
$1,034 17,878 $167 38 - - $1,034
17,878
kWh
$167
38
MMBtu
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$535
Cost:
-
$535 9,379 - - - - $535
9,379
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$56,018
Cost:
$7,261
$39,754 685,522 $11,581 2,650 $4,683 - $39,754
685,522
kWh
$11,581
2,650
MMBtu
$4,683
-
$
TOTAL IMPLEMENTED Savings:
$44,728
Cost:
$4,240
$33,314 574,150 $11,414 2,612 - - $33,314
574,150
kWh
$11,414
2,612
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes