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IAC Assessment: IA0103
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IAC Assessment: IA0103
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IAC Center Iowa State University
Assessment Year 1995
Principal Product parts for hammer mills
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 82
Plant Area (Sq.Ft.) 96,000
Annual Production 6,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,439 1,527,843 kWh $0.05
Natural Gas $25,799 5,628 MMBtu $4.58
TOTAL ENERGY COSTS $98,238
RECOMMENDED SAVINGS* $22,046 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,343
#|Description Savings
Cost
Status Electricity Usage Administrative Changes Electricity Usage Administrative Changes
$ kWh $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,851
Cost:
$1,430
$7,851 165,592 - - $7,851
165,592
kWh
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,408
Cost:
$2,337
$1,408 29,601 - - $1,408
29,601
kWh
-
-
$
03: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$6,078
Cost:
$4,200
- - $6,078 - -
-
kWh
$6,078
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,582
Cost:
$17,644
$4,582 96,717 - - $4,582
96,717
kWh
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,196
Cost:
$797
$1,196 25,205 - - $1,196
25,205
kWh
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$497
Cost:
$308
$497 10,551 - - $497
10,551
kWh
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$217
Cost:
$168
$217 4,689 - - $217
4,689
kWh
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$217
Cost:
$125
$217 4,689 - - $217
4,689
kWh
-
-
$
TOTAL RECOMMENDED Savings:
$22,046
Cost:
$27,009
$15,968 337,044 $6,078 - $15,968
337,044
kWh
$6,078
-
$
TOTAL IMPLEMENTED Savings:
$14,343
Cost:
$20,304
$14,343 302,754 - - $14,343
302,754
kWh
-
-
$
Savings
Cost
$ kWh $ $
Electricity Usage Administrative Changes Electricity Usage Administrative Changes