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IAC Assessment: IA0105
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IAC Assessment: IA0105
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IAC Center Iowa State University
Assessment Year 1995
Principal Product wallboard
NAICS n/a
SIC 3275 - Gypsum Products
Sales $50,000,000-$100,000,000
# of Employees 204
Plant Area (Sq.Ft.) 125,000
Annual Production 550,000 Thousand Feet
Production Hrs. Annual 8,568
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $962,800 35,548,945 kWh $0.03
Natural Gas $4,366,418 1,494,549 MMBtu $2.92
TOTAL ENERGY COSTS $5,329,218
RECOMMENDED SAVINGS* $149,987 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $139,480
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$109,407
Cost:
$175,000
- - $109,407 37,468 -
-
kWh
$109,407
37,468
MMBtu
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$30,073
Cost:
$11,336
$30,073 1,110,199 - - $30,073
1,110,199
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,085
Cost:
$20,342
$4,085 150,938 - - $4,085
150,938
kWh
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$745
Cost:
$1,155
$745 27,550 - - $745
27,550
kWh
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,013
Cost:
$100
$4,013 148,007 - - $4,013
148,007
kWh
-
-
MMBtu
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$341
Cost:
$25
$341 12,603 - - $341
12,603
kWh
-
-
MMBtu
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,323
Cost:
$266
$903 33,411 $420 144 $903
33,411
kWh
$420
144
MMBtu
TOTAL RECOMMENDED Savings:
$149,987
Cost:
$208,224
$40,160 1,482,708 $109,827 37,612 $40,160
1,482,708
kWh
$109,827
37,612
MMBtu
TOTAL IMPLEMENTED Savings:
$139,480
Cost:
$186,336
$30,073 1,110,199 $109,407 37,468 $30,073
1,110,199
kWh
$109,407
37,468
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas