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IAC Assessment: IA0117
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IAC Assessment: IA0117
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IAC Center Iowa State University
Assessment Year 1995
Principal Product steel castings
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 275,000
Annual Production 13,000 Tons
Production Hrs. Annual 3,960
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $889,936 23,043,670 kWh $0.04
Natural Gas $643,314 225,373 MMBtu $2.85
TOTAL ENERGY COSTS $1,533,250
RECOMMENDED SAVINGS* $93,596 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,116
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7314 REDUCE VENTILATION AIR Savings:
$56,609
Cost:
$143,578
- - $56,609 19,863 -
-
kWh
$56,609
19,863
MMBtu
02: 2.4238 DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING Savings:
$15,769
Cost:
$1,500
$15,769 408,265 - - $15,769
408,265
kWh
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,328
Cost:
$212
$10,328 267,292 - - $10,328
267,292
kWh
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,102
Cost:
$75
$2,102 54,513 - - $2,102
54,513
kWh
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,256
Cost:
$2,781
$6,256 162,075 - - $6,256
162,075
kWh
-
-
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,532
Cost:
$3,975
$2,532 65,651 - - $2,532
65,651
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$93,596
Cost:
$152,121
$36,987 957,796 $56,609 19,863 $36,987
957,796
kWh
$56,609
19,863
MMBtu
TOTAL IMPLEMENTED Savings:
$19,116
Cost:
$6,968
$19,116 495,018 - - $19,116
495,018
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas