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IAC Assessment: IA0134
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IAC Assessment: IA0134
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IAC Center Iowa State University
Assessment Year 1996
Principal Product steel lifting apparatus
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 205
Plant Area (Sq.Ft.) 97,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $243,678 10,166,471 kWh $0.02
Electricity Demand $199,713 34,392 kW-months/year $5.81
Electricity Fees $4,654 - $ -
Natural Gas $177,913 59,160 MMBtu $3.01
TOTAL ENERGY COSTS $674,835
RECOMMENDED SAVINGS* $32,121 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,121
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz)
$ kWh $ kW-months/year $ Tgal $ gal $ lb
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,854
Cost:
$55,160
$1,243 52,462 $611 102 - - - - - - $1,243
52,462
kWh
$611
102
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,732
Cost:
$1,914
$1,161 48,359 $571 95 - - - - - - $1,161
48,359
kWh
$571
95
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$9,178
Cost:
$1,432
$6,100 254,103 $3,078 511 - - - - - - $6,100
254,103
kWh
$3,078
511
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,553
Cost:
$3,556
$2,383 99,355 $1,170 195 - - - - - - $2,383
99,355
kWh
$1,170
195
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,030
Cost:
$1,492
$690 28,722 $340 56 - - - - - - $690
28,722
kWh
$340
56
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,033
Cost:
$997
$592 24,619 $441 73 - - - - - - $592
24,619
kWh
$441
73
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$9,744
Cost:
$14,835
$1,101 46,014 $542 90 $8,101 91,821 - - - - $1,101
46,014
kWh
$542
90
kW-months/year
$8,101
91,821
Tgal
-
-
gal
-
-
lb
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,085
Cost:
$7,400
- - - - - - - - $2,085 49,500 -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$2,085
49,500
lb
09: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$1,197
Cost:
$1,200
- - - - - - $1,197 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,197
-
gal
-
-
lb
10: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$715
Cost:
$1,500
- - - - - - - - $715 6,720 -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$715
6,720
lb
TOTAL RECOMMENDED Savings:
$32,121
Cost:
$89,486
$13,270 553,634 $6,753 1,122 $8,101 91,821 $1,197 - $2,800 56,220 $13,270
553,634
kWh
$6,753
1,122
kW-months/year
$8,101
91,821
Tgal
$1,197
-
gal
$2,800
56,220
lb
TOTAL IMPLEMENTED Savings:
$32,121
Cost:
$89,486
$13,270 553,634 $6,753 1,122 $8,101 91,821 $1,197 - $2,800 56,220 $13,270
553,634
kWh
$6,753
1,122
kW-months/year
$8,101
91,821
Tgal
$1,197
-
gal
$2,800
56,220
lb
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb
Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz)