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IAC Assessment: IA0144
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IAC Assessment: IA0144
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IAC Center Iowa State University
Assessment Year 1996
Principal Product Plastic Moldings
NAICS n/a
SIC 3612 - Transformers, Except Electronic
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 68,200
Annual Production 1,200,000 Pieces
Production Hrs. Annual 2,295
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $60,417 2,180,832 kWh $0.03
Electricity Demand $60,098 8,412 kW-months/year $7.14
Electricity Fees $5,840 - $ -
Natural Gas $14,960 3,072 MMBtu $4.87
TOTAL ENERGY COSTS $147,504
RECOMMENDED SAVINGS* $8,486 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,486
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,869
Cost:
$6,067
$2,869 103,458 - - - - - - $2,869
103,458
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,554
Cost:
$1,447
$1,183 42,790 $1,371 196 - - - - $1,183
42,790
kWh
$1,371
196
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$927
Cost:
$2,091
$388 14,068 $539 77 - - - - $388
14,068
kWh
$539
77
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$500
Cost:
$513
$205 7,913 $295 42 - - - - $205
7,913
kWh
$295
42
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$232
Cost:
$307
$91 3,224 $141 20 - - - - $91
3,224
kWh
$141
20
kW-months/year
-
-
MMBtu
-
-
lb
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$134
Cost:
$235
$59 2,052 $75 12 - - - - $59
2,052
kWh
$75
12
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$174
Cost:
$68
- - - - $174 36 - - -
-
kWh
-
-
kW-months/year
$174
36
MMBtu
-
-
lb
08: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$1,096
Cost:
$1,200
- - - - - - $1,096 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,096
-
lb
TOTAL RECOMMENDED Savings:
$8,486
Cost:
$11,928
$4,795 173,505 $2,421 347 $174 36 $1,096 - $4,795
173,505
kWh
$2,421
347
kW-months/year
$174
36
MMBtu
$1,096
-
lb
TOTAL IMPLEMENTED Savings:
$8,486
Cost:
$11,928
$4,795 173,505 $2,421 347 $174 36 $1,096 - $4,795
173,505
kWh
$2,421
347
kW-months/year
$174
36
MMBtu
$1,096
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (haz)