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IAC Assessment: IA0145
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IAC Assessment: IA0145
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IAC Center Iowa State University
Assessment Year 1996
Principal Product single row, deep groove ball bearings
NAICS n/a
SIC 3562 - Ball And Roller Bearings
Sales $50,000,000-$100,000,000
# of Employees 457
Plant Area (Sq.Ft.) 267,000
Annual Production 108,780,370 Pieces
Production Hrs. Annual 5,880
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $753,074 28,047,773 kWh $0.03
Electricity Demand $320,675 55,320 kW-months/year $5.80
Electricity Fees $80,559 - $ -
Natural Gas $140,118 45,027 MMBtu $3.11
TOTAL ENERGY COSTS $1,374,146
RECOMMENDED SAVINGS* $150,910 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,018
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$27,015
Cost:
$50
$19,547 651,524 $7,468 1,288 - - - - $19,547
651,524
kWh
$7,468
1,288
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,045
Cost:
$420
$2,238 74,736 $807 139 - - - - $2,238
74,736
kWh
$807
139
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$43,340
Cost:
$44,269
$23,288 776,378 $20,052 3,457 - - - - $23,288
776,378
kWh
$20,052
3,457
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$51,850
Cost:
$100,800
- - - - - - $51,850 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$51,850
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,046
Cost:
$65,284
$13,659 456,038 $5,387 929 - - - - $13,659
456,038
kWh
$5,387
929
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,407
Cost:
$1,998
$990 36,635 $417 72 - - - - $990
36,635
kWh
$417
72
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,520
Cost:
$7,060
$1,761 65,064 $759 131 - - - - $1,761
65,064
kWh
$759
131
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,764
Cost:
$2,410
- - - - $1,764 844 - - -
-
kWh
-
-
kW-months/year
$1,764
844
MMBtu
-
-
Tgal
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$923
Cost:
$1,100
$(-108) (-4,103) $(-77) (-13) $1,108 530 - - $(-108)
(-4,103)
kWh
$(-77)
(-13)
kW-months/year
$1,108
530
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$150,910
Cost:
$223,391
$61,375 2,056,272 $34,813 6,003 $2,872 1,374 $51,850 - $61,375
2,056,272
kWh
$34,813
6,003
kW-months/year
$2,872
1,374
MMBtu
$51,850
-
Tgal
TOTAL IMPLEMENTED Savings:
$26,018
Cost:
$74,762
$18,648 632,473 $7,370 1,271 - - - - $18,648
632,473
kWh
$7,370
1,271
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal