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IAC Assessment: IA0149
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IAC Assessment: IA0149
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IAC Center Iowa State University
Assessment Year 1996
Principal Product balls for bearings
NAICS n/a
SIC 3562 - Ball And Roller Bearings
Sales $10,000,000-$50,000,000
# of Employees 87
Plant Area (Sq.Ft.) 88,800
Annual Production 240 Tons
Production Hrs. Annual 8,232
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $255,315 8,238,863 kWh $0.03
Electricity Demand $87,507 5,144 kW-months/year $17.01
Natural Gas $25,244 9,469 MMBtu $2.67
TOTAL ENERGY COSTS $371,100
RECOMMENDED SAVINGS* $25,993 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,810
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$11,023
Cost:
$3,165
$8,560 285,463 $2,463 476 - - $8,560
285,463
kWh
$2,463
476
kW-months/year
-
-
MMBtu
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,336
Cost:
$2,516
$1,644 43,083 $692 125 - - $1,644
43,083
kWh
$692
125
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,308
Cost:
$3,238
$3,556 93,494 $752 136 - - $3,556
93,494
kWh
$752
136
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,073
Cost:
$6,236
$1,500 50,117 $573 103 - - $1,500
50,117
kWh
$573
103
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,048
Cost:
$2,432
$1,442 48,066 $606 109 - - $1,442
48,066
kWh
$606
109
kW-months/year
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,474
Cost:
$670
$1,161 38,687 $313 56 - - $1,161
38,687
kWh
$313
56
kW-months/year
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,809
Cost:
$5,572
$1,423 47,479 $386 70 - - $1,423
47,479
kWh
$386
70
kW-months/year
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$922
Cost:
$536
$1,180 39,273 - - $(-258) (-83) $1,180
39,273
kWh
-
-
kW-months/year
$(-258)
(-83)
MMBtu
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$25,993
Cost:
$24,365
$20,466 645,662 $5,785 1,075 $(-258) (-83) $20,466
645,662
kWh
$5,785
1,075
kW-months/year
$(-258)
(-83)
MMBtu
TOTAL IMPLEMENTED Savings:
$3,810
Cost:
$3,186
$2,805 81,770 $1,005 181 - - $2,805
81,770
kWh
$1,005
181
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas