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IAC Assessment: IA0153
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IAC Assessment: IA0153
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IAC Center Iowa State University
Assessment Year 1996
Principal Product dairy products
NAICS n/a
SIC 2026 - Fluid Milk
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 65,000
Annual Production 65,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $74,939 3,310,668 kWh $0.02
Electricity Demand $81,648 6,864 kW-months/year $11.90
Electricity Fees $10,077 - $ -
Natural Gas $88,540 22,023 MMBtu $4.02
TOTAL ENERGY COSTS $391,422
RECOMMENDED SAVINGS* $31,419 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,478
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$8,102
Cost:
$2,678
- - - - - - - - $8,102 2,340,170 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$8,102
2,340,170
Tgal
02: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$5,206
Cost:
$22,090
- - - - - - $5,206 1,349 - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,206
1,349
MMBtu
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,805
Cost:
$4,646
$1,150 57,444 $655 102 - - - - - - $1,150
57,444
kWh
$655
102
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,758
Cost:
$2,000
- - - - - - $3,758 974 - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,758
974
MMBtu
-
-
Tgal
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$3,111
Cost:
$354
- - - - - - - - $3,111 898,496 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,111
898,496
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,949
Cost:
$4,617
$1,870 93,494 $1,079 168 - - - - - - $1,870
93,494
kWh
$1,079
168
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 4.811 DEMOLISH OLD BUILDING TO REDUCE TAX AND INSURANCE BILLS Savings:
$2,570
Cost:
$250
- - - - $2,570 - - - - - -
-
kWh
-
-
kW-months/year
$2,570
-
$
-
-
MMBtu
-
-
Tgal
08: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,124
Cost:
$4,500
$842 36,635 $282 50 - - - - - - $842
36,635
kWh
$282
50
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,892
Cost:
$2,167
$1,198 59,789 $694 108 - - - - - - $1,198
59,789
kWh
$694
108
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
10: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$659
Cost:
$659
- - - - - - $659 171 - - -
-
kWh
-
-
kW-months/year
-
-
$
$659
171
MMBtu
-
-
Tgal
11: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$243
Cost:
$250
- - - - - - - - $243 70,205 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$243
70,205
Tgal
TOTAL RECOMMENDED Savings:
$31,419
Cost:
$44,211
$5,060 247,362 $2,710 428 $2,570 - $9,623 2,494 $11,456 3,308,871 $5,060
247,362
kWh
$2,710
428
kW-months/year
$2,570
-
$
$9,623
2,494
MMBtu
$11,456
3,308,871
Tgal
TOTAL IMPLEMENTED Savings:
$16,478
Cost:
$9,824
$1,150 57,444 $655 102 $2,570 - $3,758 974 $8,345 2,410,375 $1,150
57,444
kWh
$655
102
kW-months/year
$2,570
-
$
$3,758
974
MMBtu
$8,345
2,410,375
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal