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IAC Assessment: IA0154
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IAC Assessment: IA0154
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IAC Center Iowa State University
Assessment Year 1996
Principal Product industrial wire products
NAICS n/a
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 72,000
Annual Production 31,000 Tons
Production Hrs. Annual 8,568
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,175 4,018,464 kWh $0.02
Electricity Demand $34,300 9,876 kW-months/year $3.47
Natural Gas $51,573 18,306 MMBtu $2.82
TOTAL ENERGY COSTS $182,324
RECOMMENDED SAVINGS* $12,530 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,599
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,992
Cost:
$6,660
- - - - - - $1,992 - -
-
kWh
-
-
kW-months/year
-
-
lb
$1,992
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,837
Cost:
$2,776
$1,546 81,477 $291 115 - - - - $1,546
81,477
kWh
$291
115
kW-months/year
-
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,302
Cost:
$5,112
$1,011 53,341 $291 115 - - - - $1,011
53,341
kWh
$291
115
kW-months/year
-
-
lb
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,939
Cost:
$1,074
$1,618 85,287 $321 127 - - - - $1,618
85,287
kWh
$321
127
kW-months/year
-
-
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,052
Cost:
$100
$810 42,790 $242 96 - - - - $810
42,790
kWh
$242
96
kW-months/year
-
-
lb
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$347
Cost:
$114
$295 15,533 $52 20 - - - - $295
15,533
kWh
$52
20
kW-months/year
-
-
lb
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$370
Cost:
$915
$285 14,947 $55 22 $30 45 - - $285
14,947
kWh
$55
22
kW-months/year
$30
45
lb
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$428
Cost:
$1,082
$352 18,464 $76 30 - - - - $352
18,464
kWh
$76
30
kW-months/year
-
-
lb
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,263
Cost:
$3,412
$2,751 144,783 $512 203 - - - - $2,751
144,783
kWh
$512
203
kW-months/year
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$12,530
Cost:
$21,245
$8,668 456,622 $1,840 728 $30 45 $1,992 - $8,668
456,622
kWh
$1,840
728
kW-months/year
$30
45
lb
$1,992
-
$
TOTAL IMPLEMENTED Savings:
$8,599
Cost:
$13,511
$7,050 371,335 $1,519 601 $30 45 - - $7,050
371,335
kWh
$1,519
601
kW-months/year
$30
45
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes