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IAC Assessment: IA0166
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IAC Assessment: IA0166
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IAC Center Iowa State University
Assessment Year 1997
Principal Product heavy equipment air filters
NAICS n/a
SIC 3564 - Blowers And Fans
Sales $50,000,000-$100,000,000
# of Employees 377
Plant Area (Sq.Ft.) 174,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $137,497 5,383,060 kWh $0.03
Electricity Demand $88,700 14,052 kW-months/year $6.31
Electricity Fees $1,096 - $ -
Natural Gas $133,042 40,897 MMBtu $3.25
TOTAL ENERGY COSTS $365,918
RECOMMENDED SAVINGS* $129,922 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,869
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ Tgal $ $
01: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$76,072
Cost:
$336,000
- - - - - - - - - - $51,072 - - - - - $25,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$51,072
-
$
-
-
$
-
-
Tgal
$25,000
-
$
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$31,899
Cost:
$4,200
- - - - - - $31,899 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$31,899
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$9,799
Cost:
$200
- - - - - - - - $3,727 3,132,483 - - - - $6,072 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,727
3,132,483
Tgal
-
-
$
-
-
$
$6,072
-
Tgal
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,510
Cost:
$100
- - - - - - - - - - - - $4,510 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$4,510
-
$
-
-
Tgal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,401
Cost:
$444
$1,623 63,599 $778 122 - - - - - - - - - - - - - - $1,623
63,599
kWh
$778
122
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$318
Cost:
$908
$215 8,499 $103 17 - - - - - - - - - - - - - - $215
8,499
kWh
$103
17
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,127
Cost:
$1,532
$761 29,894 $366 58 - - - - - - - - - - - - - - $761
29,894
kWh
$366
58
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
08: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$1,281
Cost:
-
- - - - - - $1,281 394 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,281
394
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,096
Cost:
$4,700
- - - - $1,096 - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,096
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$948
Cost:
$3,374
$643 25,205 $305 48 - - - - - - - - - - - - - - $643
25,205
kWh
$305
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$471
Cost:
$906
$471 18,464 - - - - - - - - - - - - - - - - $471
18,464
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$129,922
Cost:
$352,364
$3,713 145,661 $1,552 245 $1,096 - $33,180 394 $3,727 3,132,483 $51,072 - $4,510 - $6,072 - $25,000 - $3,713
145,661
kWh
$1,552
245
kW-months/year
$1,096
-
$
$33,180
394
MMBtu
$3,727
3,132,483
Tgal
$51,072
-
$
$4,510
-
$
$6,072
-
Tgal
$25,000
-
$
TOTAL IMPLEMENTED Savings:
$48,869
Cost:
$15,358
$3,242 127,197 $1,552 245 $1,096 - $33,180 394 $3,727 3,132,483 - - - - $6,072 - - - $3,242
127,197
kWh
$1,552
245
kW-months/year
$1,096
-
$
$33,180
394
MMBtu
$3,727
3,132,483
Tgal
-
-
$
-
-
$
$6,072
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Primary Product