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IAC Assessment: IA0172
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IAC Assessment: IA0172
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IAC Center Iowa State University
Assessment Year 1997
Principal Product metal doors
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $50,000,000-$100,000,000
# of Employees 270
Plant Area (Sq.Ft.) 134,000
Annual Production 450,000 Pieces
Production Hrs. Annual 6,000
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,419 1,522,861 kWh $0.03
Electricity Demand $23,873 3,252 kW-months/year $7.34
TOTAL ENERGY COSTS $63,292
RECOMMENDED SAVINGS* $224,543 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $101,637
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material By-product Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material By-product Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$120,000
Cost:
$150,000
- - - - $120,000 - - - - - - - -
-
kWh
-
-
kW-months/year
$120,000
-
$
-
-
$
-
-
$
-
-
$
02: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$90,720
Cost:
$10,000
- - - - - - - - $145,800 - $(-55,080) - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$145,800
-
$
$(-55,080)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,126
Cost:
$17,669
$5,126 201,055 - - - - - - - - - - $5,126
201,055
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,906
Cost:
$7,400
- - - - $(-2,250) - $5,156 - - - - - -
-
kWh
-
-
kW-months/year
$(-2,250)
-
$
$5,156
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,649
Cost:
$743
$1,700 65,358 $949 131 - - - - - - - - $1,700
65,358
kWh
$949
131
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,326
Cost:
$10,347
$(-78) (-2,931) $(-131) (-18) - - $2,535 - - - - - $(-78)
(-2,931)
kWh
$(-131)
(-18)
kW-months/year
-
-
$
$2,535
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$654
Cost:
$162
$451 17,292 $203 34 - - - - - - - - $451
17,292
kWh
$203
34
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$162
Cost:
$200
$101 3,810 $61 8 - - - - - - - - $101
3,810
kWh
$61
8
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$224,543
Cost:
$196,521
$7,300 284,584 $1,082 155 $117,750 - $7,691 - $145,800 - $(-55,080) - $7,300
284,584
kWh
$1,082
155
kW-months/year
$117,750
-
$
$7,691
-
$
$145,800
-
$
$(-55,080)
-
$
TOTAL IMPLEMENTED Savings:
$101,637
Cost:
$39,121
$7,300 284,584 $1,082 155 - - $2,535 - $145,800 - $(-55,080) - $7,300
284,584
kWh
$1,082
155
kW-months/year
-
-
$
$2,535
-
$
$145,800
-
$
$(-55,080)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material By-product Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material By-product Production