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IAC Assessment: IA0176
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IAC Assessment: IA0176
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IAC Center Iowa State University
Assessment Year 1997
Principal Product labels
NAICS n/a
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 38,000
Annual Production 23,000,000 Pieces
Production Hrs. Annual 2,125
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $17,565 679,660 kWh $0.03
Electricity Demand $17,546 2,364 kW-months/year $7.42
Natural Gas $21,236 4,485 MMBtu $4.73
TOTAL ENERGY COSTS $49,408
RECOMMENDED SAVINGS* $114,045 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $111,502
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$45,488
Cost:
$20,000
$(-203) (-7,913) $(-522) (-72) $8,713 1,915 - - $37,500 - - - - - - - $(-203)
(-7,913)
kWh
$(-522)
(-72)
kW-months/year
$8,713
1,915
MMBtu
-
-
lb
$37,500
-
$
-
-
$
-
-
$
-
-
$
02: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$30,900
Cost:
$30,400
- - - - - - - - $15,000 - $1,800 - $14,100 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$15,000
-
$
$1,800
-
$
$14,100
-
$
-
-
$
03: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$30,000
Cost:
$20,000
- - - - - - - - $30,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$30,000
-
$
-
-
$
-
-
$
-
-
$
04: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$2,388
Cost:
$850
- - - - - - $90 2,000 $750 - - - - - $1,548 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$90
2,000
lb
$750
-
$
-
-
$
-
-
$
$1,548
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,251
Cost:
$4,806
$563 21,688 $688 95 - - - - - - - - - - - - $563
21,688
kWh
$688
95
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$155
Cost:
$16
$68 2,638 $87 12 - - - - - - - - - - - - $68
2,638
kWh
$87
12
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$743
Cost:
$250
- - - - - - - - - - $743 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$743
-
$
-
-
$
-
-
$
08: 2.1224 REPLACE BOILER Savings:
$3,120
Cost:
$34,835
- - - - $3,120 600 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,120
600
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$114,045
Cost:
$111,157
$428 16,413 $253 35 $11,833 2,515 $90 2,000 $83,250 - $2,543 - $14,100 - $1,548 - $428
16,413
kWh
$253
35
kW-months/year
$11,833
2,515
MMBtu
$90
2,000
lb
$83,250
-
$
$2,543
-
$
$14,100
-
$
$1,548
-
$
TOTAL IMPLEMENTED Savings:
$111,502
Cost:
$110,291
$360 13,775 $166 23 $11,833 2,515 - - $82,500 - $2,543 - $14,100 - - - $360
13,775
kWh
$166
23
kW-months/year
$11,833
2,515
MMBtu
-
-
lb
$82,500
-
$
$2,543
-
$
$14,100
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost