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IAC Assessment: IA0182
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IAC Assessment: IA0182
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IAC Center Iowa State University
Assessment Year 1997
Principal Product dry powders
NAICS n/a
SIC 2087 - Flavoring Extracts And Syrups, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 38,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,789 1,320,633 kWh $0.06
Electricity Demand $18,572 3,540 kW-months/year $5.25
Natural Gas $52,014 15,979 MMBtu $3.26
TOTAL ENERGY COSTS $149,024
RECOMMENDED SAVINGS* $87,358 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,218
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,379
Cost:
$3,424
$1,976 36,049 $403 77 - - - - - - - - $1,976
36,049
kWh
$403
77
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,806
Cost:
$2,000
- - - - $2,806 885 - - - - - - -
-
kWh
-
-
kW-months/year
$2,806
885
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$159
Cost:
$284
$133 2,345 $26 5 - - - - - - - - $133
2,345
kWh
$26
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$278
Cost:
$560
- - - - $278 88 - - - - - - -
-
kWh
-
-
kW-months/year
$278
88
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$113
Cost:
$106
$88 1,465 $25 5 - - - - - - - - $88
1,465
kWh
$25
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 4.631 INSTALL AN UNINTERUPTABLE POWER SUPPLY Savings:
$68,246
Cost:
$265,000
- - - - - - $38,046 - - - $30,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$38,046
-
$
-
-
$
$30,200
-
$
07: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$5,140
Cost:
$5,880
- - - - - - $5,140 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,140
-
$
-
-
$
-
-
$
08: 3.7212 IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER) Savings:
$8,237
Cost:
$504
- - - - - - - - $8,237 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$8,237
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$87,358
Cost:
$277,758
$2,197 39,859 $454 87 $3,084 973 $43,186 - $8,237 - $30,200 - $2,197
39,859
kWh
$454
87
kW-months/year
$3,084
973
MMBtu
$43,186
-
$
$8,237
-
$
$30,200
-
$
TOTAL IMPLEMENTED Savings:
$8,218
Cost:
$8,270
$221 3,810 $51 10 $2,806 885 $5,140 - - - - - $221
3,810
kWh
$51
10
kW-months/year
$2,806
885
MMBtu
$5,140
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Primary Product