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IAC Assessment: IA0184
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IAC Assessment: IA0184
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IAC Center Iowa State University
Assessment Year 1997
Principal Product leather
NAICS n/a
SIC 3111 - Leather Tanning And Finishing
Sales $1,000,000-$5,000,000
# of Employees 280
Plant Area (Sq.Ft.) 115,000
Annual Production 300,000 Pieces
Production Hrs. Annual 7,488
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $152,602 3,346,424 kWh $0.05
Electricity Demand $19,034 9,660 kW-months/year $1.97
TOTAL ENERGY COSTS $380,279
RECOMMENDED SAVINGS* $123,343 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $107,054
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$71,892
Cost:
$4,200
- - - - - - - - $71,892 - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$71,892
-
$
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$20,390
Cost:
$7,000
$15,523 337,632 $4,867 1,622 - - - - - - - - - - $15,523
337,632
kWh
$4,867
1,622
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$11,251
Cost:
$1,800
- - - - $303 12,730 $2,163 - - - $8,785 - - - -
-
kWh
-
-
kW-months/year
$303
12,730
lb
$2,163
-
$
-
-
$
$8,785
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$8,647
Cost:
$8,400
- - - - $6,327 266,000 $(-3,000) - - - - - $5,320 - -
-
kWh
-
-
kW-months/year
$6,327
266,000
lb
$(-3,000)
-
$
-
-
$
-
-
$
$5,320
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$874
Cost:
$2,248
$791 17,292 $83 28 - - - - - - - - - - $791
17,292
kWh
$83
28
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,559
Cost:
$6,389
$3,221 70,047 $338 113 - - - - - - - - - - $3,221
70,047
kWh
$338
113
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,114
Cost:
$1,586
$1,912 41,618 $202 67 - - - - - - - - - - $1,912
41,618
kWh
$202
67
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,407
Cost:
$25
$1,274 27,843 $133 44 - - - - - - - - - - $1,274
27,843
kWh
$133
44
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,209
Cost:
$1,110
$2,890 62,720 $319 104 - - - - - - - - - - $2,890
62,720
kWh
$319
104
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$123,343
Cost:
$32,758
$25,611 557,152 $5,942 1,978 $6,630 278,730 $(-837) - $71,892 - $8,785 - $5,320 - $25,611
557,152
kWh
$5,942
1,978
kW-months/year
$6,630
278,730
lb
$(-837)
-
$
$71,892
-
$
$8,785
-
$
$5,320
-
$
TOTAL IMPLEMENTED Savings:
$107,054
Cost:
$14,611
$18,709 407,093 $5,202 1,733 $303 12,730 $2,163 - $71,892 - $8,785 - - - $18,709
407,093
kWh
$5,202
1,733
kW-months/year
$303
12,730
lb
$2,163
-
$
$71,892
-
$
$8,785
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production