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IAC Assessment: IA0191
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IAC Assessment: IA0191
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IAC Center Iowa State University
Assessment Year 1998
Principal Product fibrous wood products
NAICS n/a
SIC 2499 - Wood Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 20
Plant Area (Sq.Ft.) 24,000
Annual Production 30,000 Tons
Production Hrs. Annual 5,824
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $167,245 3,167,644 kWh $0.05
Electricity Demand $55,554 8,544 kW-months/year $6.50
Natural Gas $6,337 1,108 MMBtu $5.72
TOTAL ENERGY COSTS $231,872
RECOMMENDED SAVINGS* $133,470 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,519
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes By-product Production Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes By-product Production
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,409
Cost:
$10,225
$5,546 104,924 $1,863 224 - - - - - - - - $5,546
104,924
kWh
$1,863
224
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,330
Cost:
$2,729
$872 16,413 $458 555 - - - - - - - - $872
16,413
kWh
$458
555
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$831
Cost:
$599
$831 15,826 - - - - - - - - - - $831
15,826
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$218
Cost:
$39
$168 2,345 $50 5 - - - - - - - - $168
2,345
kWh
$50
5
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$478
Cost:
$184
$358 6,741 $120 14 - - - - - - - - $358
6,741
kWh
$120
14
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
06: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$2,047
Cost:
$1,140
$(-229) (-4,396) $(-74) (-9) - - $400 - $1,950 - - - $(-229)
(-4,396)
kWh
$(-74)
(-9)
kW-months/year
-
-
$
$400
-
lb
$1,950
-
$
-
-
$
07: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$59,854
Cost:
$120,000
$29,361 556,272 $(-707) (-85) - - - - $31,200 - - - $29,361
556,272
kWh
$(-707)
(-85)
kW-months/year
-
-
$
-
-
lb
$31,200
-
$
-
-
$
08: 2.8211 CONSOLIDATE FREIGHT SHIPMENTS AND/OR DELIVERIES Savings:
$39,936
Cost:
$500
- - - - - - $(-10,400) - $(-5,200) - $55,536 - -
-
kWh
-
-
kW-months/year
-
-
$
$(-10,400)
-
lb
$(-5,200)
-
$
$55,536
-
$
09: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$11,040
Cost:
$50
- - - - $11,040 - - - - - - - -
-
kWh
-
-
kW-months/year
$11,040
-
$
-
-
lb
-
-
$
-
-
$
10: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$10,327
Cost:
$250
- - - - $10,327 - - - - - - - -
-
kWh
-
-
kW-months/year
$10,327
-
$
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$133,470
Cost:
$135,716
$36,907 698,125 $1,710 704 $21,367 - $(-10,000) - $27,950 - $55,536 - $36,907
698,125
kWh
$1,710
704
kW-months/year
$21,367
-
$
$(-10,000)
-
lb
$27,950
-
$
$55,536
-
$
TOTAL IMPLEMENTED Savings:
$31,519
Cost:
$11,888
$5,843 109,614 $1,959 234 $21,367 - $400 - $1,950 - - - $5,843
109,614
kWh
$1,959
234
kW-months/year
$21,367
-
$
$400
-
lb
$1,950
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes By-product Production Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes By-product Production