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IAC Assessment: IA0194
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IAC Assessment: IA0194
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IAC Center Iowa State University
Assessment Year 1998
Principal Product tire and industrial chains
NAICS n/a
SIC 3496 - Misc. Fabricated Wire Products
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 325,000
Annual Production 19,000 Tons
Production Hrs. Annual 7,488
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $431,270 13,729,777 kWh $0.03
Electricity Demand $209,493 27,912 kW-months/year $7.51
Natural Gas $235,176 81,052 MMBtu $2.90
TOTAL ENERGY COSTS $918,019
RECOMMENDED SAVINGS* $109,362 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,304
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,107
Cost:
$21,359
$9,517 303,048 $3,590 480 - - - - - - $9,517
303,048
kWh
$3,590
480
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,917
Cost:
$3,000
- - - - $4,917 1,731 - - - - -
-
kWh
-
-
kW-months/year
$4,917
1,731
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,197
Cost:
$4,877
$1,123 35,756 $1,074 144 - - - - - - $1,123
35,756
kWh
$1,074
144
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,500
Cost:
$1,695
- - - - $1,500 528 - - - - -
-
kWh
-
-
kW-months/year
$1,500
528
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$877
Cost:
$15
$635 20,223 $242 32 - - - - - - $635
20,223
kWh
$242
32
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$74,880
Cost:
$52,000
- - - - - - $74,880 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$74,880
-
$
-
-
$
07: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$11,884
Cost:
-
- - - - - - $(-986) - $12,870 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-986)
-
$
$12,870
-
$
TOTAL RECOMMENDED Savings:
$109,362
Cost:
$82,946
$11,275 359,027 $4,906 656 $6,417 2,259 $73,894 - $12,870 - $11,275
359,027
kWh
$4,906
656
kW-months/year
$6,417
2,259
MMBtu
$73,894
-
$
$12,870
-
$
TOTAL IMPLEMENTED Savings:
$15,304
Cost:
$26,236
$10,640 338,804 $4,664 624 - - - - - - $10,640
338,804
kWh
$4,664
624
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes