Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 1998 |
| Principal Product | Steel Castings |
| NAICS | n/a |
| SIC | 3325 - Steel Foundries, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 148,000 |
| Annual Production | 6,000 Tons |
| Production Hrs. Annual | 6,760 |
| Location (State) | NE |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $318,942 | 12,726,260 | kWh | $0.03 |
| Electricity Demand | $407,061 | 61,812 | kW-months/year | $6.59 |
| Natural Gas | $180,513 | 58,614 | MMBtu | $3.08 |
| TOTAL ENERGY COSTS | $1,159,626 | |||
| RECOMMENDED SAVINGS* | $60,272 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $43,328 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Water Disposal | Solid Waste (non-haz) | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | Tgal | $ | lb | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $19,062 Cost: $6,300 |
$(-96) | (-3,810) | $(-89) | (-13) | $19,247 | 11,120,523 | - | - | - | - |
$(-96) (-3,810) kWh |
$(-89) (-13) kW-months/year |
$19,247 11,120,523 Tgal |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER |
Savings: $15,886 Cost: $2,000 |
- | - | $15,886 | 2,400 | - | - | - | - | - | - |
- - kWh |
$15,886 2,400 kW-months/year |
- - Tgal |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS |
Savings: $15,300 Cost: $8,676 |
- | - | - | - | - | - | - | - | $15,300 | - |
- - kWh |
- - kW-months/year |
- - Tgal |
- - lb |
$15,300 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE |
Savings: $2,783 Cost: $500 |
- | - | - | - | - | - | $2,783 | 207,036 | - | - |
- - kWh |
- - kW-months/year |
- - Tgal |
$2,783 207,036 lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,336 Cost: $130 |
$1,510 | 60,375 | $826 | 125 | - | - | - | - | - | - |
$1,510 60,375 kWh |
$826 125 kW-months/year |
- - Tgal |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4311 RECOVER MECHANICAL ENERGY |
Savings: $2,321 Cost: $3,413 |
$1,137 | 45,428 | $1,184 | 179 | - | - | - | - | - | - |
$1,137 45,428 kWh |
$1,184 179 kW-months/year |
- - Tgal |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE |
Savings: $940 Cost: $500 |
- | - | - | - | - | - | $940 | 14,200 | - | - |
- - kWh |
- - kW-months/year |
- - Tgal |
$940 14,200 lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $844 Cost: $3,478 |
$359 | 14,361 | $485 | 73 | - | - | - | - | - | - |
$359 14,361 kWh |
$485 73 kW-months/year |
- - Tgal |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $800 Cost: $899 |
$800 | 26,671 | - | - | - | - | - | - | - | - |
$800 26,671 kWh |
- - kW-months/year |
- - Tgal |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $60,272 Cost: $25,896 |
$3,710 | 143,025 | $18,292 | 2,764 | $19,247 | 11,120,523 | $3,723 | 221,236 | $15,300 | - | $3,710 143,025 kWh |
$18,292 2,764 kW-months/year |
$19,247 11,120,523 Tgal |
$3,723 221,236 lb |
$15,300 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $43,328 Cost: $12,843 |
$2,551 | 101,993 | $17,807 | 2,691 | $19,247 | 11,120,523 | $3,723 | 221,236 | - | - | $2,551 101,993 kWh |
$17,807 2,691 kW-months/year |
$19,247 11,120,523 Tgal |
$3,723 221,236 lb |
- - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | Tgal | $ | lb | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Water Disposal | Solid Waste (non-haz) | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||