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IAC Assessment: IA0203
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IAC Assessment: IA0203
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IAC Center Iowa State University
Assessment Year 1998
Principal Product fluid film bearings
NAICS n/a
SIC 3568 - Power Transmission Equipment, Nec
Sales $50,000,000-$100,000,000
# of Employees 440
Plant Area (Sq.Ft.) 176,000
Annual Production 13,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $382,082 15,311,548 kWh $0.02
Electricity Demand $95,746 35,556 kW-months/year $2.69
Natural Gas $92,516 23,175 MMBtu $3.99
TOTAL ENERGY COSTS $675,653
RECOMMENDED SAVINGS* $91,742 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,992
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $ $ $ $ $
01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$40,823
Cost:
$2,000
- - - - - - $33,623 3,904 $7,200 1,584 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$33,623
3,904
gal
$7,200
1,584
gal
-
-
$
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$13,413
Cost:
$621
$11,165 463,365 $2,248 854 - - - - - - - - - - - - $11,165
463,365
kWh
$2,248
854
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,065
Cost:
$23,277
$7,796 323,564 $1,269 482 - - - - - - - - - - - - $7,796
323,564
kWh
$1,269
482
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$10,496
Cost:
-
$6,374 264,654 $1,137 432 - - - - $2,715 74 $270 - - - - - $6,374
264,654
kWh
$1,137
432
kW-months/year
-
-
MMBtu
-
-
gal
$2,715
74
gal
$270
-
$
-
-
$
-
-
$
05: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$6,437
Cost:
$2,950
- - - - - - - - - - - - $6,437 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
$6,437
-
$
-
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$6,030
Cost:
$550
- - - - - - - - - - - - - - $6,030 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
$6,030
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,597
Cost:
$1,530
$2,597 108,148 - - - - - - - - - - - - - - $2,597
108,148
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,783
Cost:
$2,626
$1,550 64,185 $233 89 - - - - - - - - - - - - $1,550
64,185
kWh
$233
89
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$890
Cost:
$2,000
- - - - $890 223 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$890
223
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
10: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$208
Cost:
$733
- - - - $208 52 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$208
52
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$91,742
Cost:
$36,287
$29,482 1,223,916 $4,887 1,857 $1,098 275 $33,623 3,904 $9,915 1,658 $270 - $6,437 - $6,030 - $29,482
1,223,916
kWh
$4,887
1,857
kW-months/year
$1,098
275
MMBtu
$33,623
3,904
gal
$9,915
1,658
gal
$270
-
$
$6,437
-
$
$6,030
-
$
TOTAL IMPLEMENTED Savings:
$53,992
Cost:
$6,626
$7,924 328,839 $1,370 521 $890 223 $33,623 3,904 $9,915 1,658 $270 - - - - - $7,924
328,839
kWh
$1,370
521
kW-months/year
$890
223
MMBtu
$33,623
3,904
gal
$9,915
1,658
gal
$270
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost