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IAC Assessment: IA0204
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IAC Assessment: IA0204
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IAC Center Iowa State University
Assessment Year 1998
Principal Product liquid egg products
NAICS n/a
SIC 2015 - Poultry Slaughtering And Processing
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 87,000
Annual Production 150,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,225 8,070,340 kWh $0.02
Electricity Demand $94,662 17,328 kW-months/year $5.46
Natural Gas $196,724 46,803 MMBtu $4.20
TOTAL ENERGY COSTS $709,454
RECOMMENDED SAVINGS* $511,613 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $238,253
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,258
Cost:
$1,910
$(-260) (-11,430) - - - - $8,518 2,033 - - - - - - - - $(-260)
(-11,430)
kWh
-
-
kW-months/year
-
-
$
$8,518
2,033
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,851
Cost:
$500
- - - - - - $2,941 702 - - - - $(-90) - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,941
702
MMBtu
-
-
Tgal
-
-
lb
$(-90)
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$298
Cost:
$446
$205 8,792 $93 18 - - - - - - - - - - - - $205
8,792
kWh
$93
18
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,222
Cost:
$566
- - - - - - $1,222 292 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,222
292
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,390
Cost:
$150
$974 42,204 $416 81 - - - - - - - - - - - - $974
42,204
kWh
$416
81
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,346
Cost:
$69
$1,034 44,842 $312 61 - - - - - - - - - - - - $1,034
44,842
kWh
$312
61
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,283
Cost:
$3,501
$901 38,980 $382 75 - - - - - - - - - - - - $901
38,980
kWh
$382
75
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$786
Cost:
$1,116
$554 24,033 $232 46 - - - - - - - - - - - - $554
24,033
kWh
$232
46
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,158
Cost:
$25
$773 33,411 $385 76 - - - - - - - - - - - - $773
33,411
kWh
$385
76
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,026
Cost:
$1,396
$1,026 44,549 - - - - - - - - - - - - - - $1,026
44,549
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
11: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$1,040
Cost:
$400
- - - - - - - - - - $1,040 41,600 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$1,040
41,600
lb
-
-
$
-
-
$
12: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$2,196
Cost:
$96
- - - - - - - - $2,196 499,357 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,196
499,357
Tgal
-
-
lb
-
-
$
-
-
$
13: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$268,205
Cost:
$395,000
$(-7,207) (-312,134) $(-4,588) (-900) - - - - - - - - $280,000 - - - $(-7,207)
(-312,134)
kWh
$(-4,588)
(-900)
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
$280,000
-
$
-
-
$
14: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$190,000
Cost:
$100,000
- - - - $(-10,000) - - - - - - - $200,000 - - - -
-
kWh
-
-
kW-months/year
$(-10,000)
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
$200,000
-
$
-
-
$
15: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$30,554
Cost:
$4,200
- - - - - - - - - - - - - - $30,554 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$30,554
-
$
TOTAL RECOMMENDED Savings:
$511,613
Cost:
$509,375
$(-2,000) (-86,753) $(-2,768) (-543) $(-10,000) - $12,681 3,027 $2,196 499,357 $1,040 41,600 $479,910 - $30,554 - $(-2,000)
(-86,753)
kWh
$(-2,768)
(-543)
kW-months/year
$(-10,000)
-
$
$12,681
3,027
MMBtu
$2,196
499,357
Tgal
$1,040
41,600
lb
$479,910
-
$
$30,554
-
$
TOTAL IMPLEMENTED Savings:
$238,253
Cost:
$108,857
$1,328 57,445 $544 107 $(-10,000) - $12,681 3,027 $2,196 499,357 $1,040 41,600 $199,910 - $30,554 - $1,328
57,445
kWh
$544
107
kW-months/year
$(-10,000)
-
$
$12,681
3,027
MMBtu
$2,196
499,357
Tgal
$1,040
41,600
lb
$199,910
-
$
$30,554
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost