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IAC Assessment: IA0205
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IAC Assessment: IA0205
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IAC Center Iowa State University
Assessment Year 1998
Principal Product aviation electronics components
NAICS n/a
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 375
Plant Area (Sq.Ft.) 54,000
Annual Production 162,000 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,752 3,643,318 kWh $0.03
Electricity Demand $118,043 8,544 kW-months/year $13.82
TOTAL ENERGY COSTS $220,777
RECOMMENDED SAVINGS* $234,631 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $178,161
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,263
Cost:
$51,347
$5,286 211,606 $7,977 403 - - - - - - - - $5,286
211,606
kWh
$7,977
403
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,633
Cost:
$3,261
$1,248 49,824 $1,385 110 - - - - - - - - $1,248
49,824
kWh
$1,385
110
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$67
Cost:
$100
$34 1,465 $33 3 - - - - - - - - $34
1,465
kWh
$33
3
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$356
Cost:
$950
$181 7,327 $175 14 - - - - - - - - $181
7,327
kWh
$175
14
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$211
Cost:
$310
$106 4,103 $105 8 - - - - - - - - $106
4,103
kWh
$105
8
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$15,860
Cost:
$400
- - - - - - $(-6,240) - - - $22,100 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$(-6,240)
-
$
-
-
$
$22,100
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,680
Cost:
$5,250
- - - - - - - - - - $1,680 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
$1,680
-
$
08: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$119,822
Cost:
$290,000
- - - - - - $100,000 - $19,822 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$100,000
-
$
$19,822
-
$
-
-
$
09: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$42,573
Cost:
$15,000
$71 2,931 - - $957 199,305 $25,000 - $16,545 - - - $71
2,931
kWh
-
-
kW-months/year
$957
199,305
Tgal
$25,000
-
$
$16,545
-
$
-
-
$
10: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$38,166
Cost:
$2,000
$4,339 173,505 - - $4,100 854,156 $25,000 - $4,727 - - - $4,339
173,505
kWh
-
-
kW-months/year
$4,100
854,156
Tgal
$25,000
-
$
$4,727
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$234,631
Cost:
$368,618
$11,265 450,761 $9,675 538 $5,057 1,053,461 $143,760 - $41,094 - $23,780 - $11,265
450,761
kWh
$9,675
538
kW-months/year
$5,057
1,053,461
Tgal
$143,760
-
$
$41,094
-
$
$23,780
-
$
TOTAL IMPLEMENTED Savings:
$178,161
Cost:
$300,911
$5,587 223,329 $1,385 110 $4,100 854,156 $118,760 - $24,549 - $23,780 - $5,587
223,329
kWh
$1,385
110
kW-months/year
$4,100
854,156
Tgal
$118,760
-
$
$24,549
-
$
$23,780
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost