IAC logo
IAC Assessment: IA0215
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0215
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 1999
Principal Product corrugated cardboard
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 150,000
Annual Production 55,000 Tons
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $147,624 4,647,128 kWh $0.03
Electricity Demand $35,919 10,500 kW-months/year $3.42
Natural Gas $165,447 58,639 MMBtu $2.82
TOTAL ENERGY COSTS $357,820
RECOMMENDED SAVINGS* $53,624 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,449
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,169
Cost:
$382
$3,973 181,419 $2,196 349 - - - - $3,973
181,419
kWh
$2,196
349
kW-months/year
-
-
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,587
Cost:
$2,500
- - - - $3,587 1,309 - - -
-
kWh
-
-
kW-months/year
$3,587
1,309
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,904
Cost:
$3,300
- - - - $2,904 1,060 - - -
-
kWh
-
-
kW-months/year
$2,904
1,060
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,498
Cost:
$11,043
$1,487 67,995 $1,011 161 - - - - $1,487
67,995
kWh
$1,011
161
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$319
Cost:
$640
$206 9,379 $113 18 - - - - $206
9,379
kWh
$113
18
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,637
Cost:
$2,184
$1,056 48,359 $581 92 - - - - $1,056
48,359
kWh
$581
92
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$952
Cost:
$50
$544 24,912 $408 65 - - - - $544
24,912
kWh
$408
65
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$294
Cost:
$1,264
$294 13,482 - - - - - - $294
13,482
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$264
Cost:
$102
$264 12,016 - - - - - - $264
12,016
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 4.425 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$35,000
Cost:
$7,000
- - - - - - $35,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$35,000
-
$
TOTAL RECOMMENDED Savings:
$53,624
Cost:
$28,465
$7,824 357,562 $4,309 685 $6,491 2,369 $35,000 - $7,824
357,562
kWh
$4,309
685
kW-months/year
$6,491
2,369
MMBtu
$35,000
-
$
TOTAL IMPLEMENTED Savings:
$14,449
Cost:
$17,475
$7,074 323,271 $3,788 602 $3,587 1,309 - - $7,074
323,271
kWh
$3,788
602
kW-months/year
$3,587
1,309
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes