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IAC Assessment: IA0221
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IAC Assessment: IA0221
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IAC Center Iowa State University
Assessment Year 1999
Principal Product stamped metal parts
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 87,000
Annual Production 734,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $108,409 4,087,339 kWh $0.03
Electricity Demand $79,016 11,352 kW-months/year $6.96
Natural Gas $106,250 21,802 MMBtu $4.87
TOTAL ENERGY COSTS $293,675
RECOMMENDED SAVINGS* $83,334 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,776
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,918
Cost:
$11,267
$3,292 123,681 $1,626 233 - - $3,292
123,681
kWh
$1,626
233
kW-months/year
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,470
Cost:
-
$5,056 190,211 $2,414 346 - - $5,056
190,211
kWh
$2,414
346
kW-months/year
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,245
Cost:
$288
$836 31,360 $409 59 - - $836
31,360
kWh
$409
59
kW-months/year
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$563
Cost:
$245
$379 14,361 $184 26 - - $379
14,361
kWh
$184
26
kW-months/year
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$960
Cost:
-
$650 24,326 $310 44 - - $650
24,326
kWh
$310
44
kW-months/year
-
-
$
06: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$25,571
Cost:
$2,950
- - - - $25,571 - -
-
kWh
-
-
kW-months/year
$25,571
-
$
07: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$21,965
Cost:
$59,400
- - $17,435 208 $4,530 - -
-
kWh
$17,435
208
kW-months/year
$4,530
-
$
08: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$20,642
Cost:
$11,793
- - - - $20,642 - -
-
kWh
-
-
kW-months/year
$20,642
-
$
TOTAL RECOMMENDED Savings:
$83,334
Cost:
$85,943
$10,213 383,939 $22,378 916 $50,743 - $10,213
383,939
kWh
$22,378
916
kW-months/year
$50,743
-
$
TOTAL IMPLEMENTED Savings:
$46,776
Cost:
$14,988
$379 14,361 $184 26 $46,213 - $379
14,361
kWh
$184
26
kW-months/year
$46,213
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes