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IAC Assessment: IA0226
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IAC Assessment: IA0226
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Iowa State University
Assessment Year 1999
Principal Product grain processing equipment
NAICS n/a
SIC 3547 - Rolling Mill Machinery
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 50,000
Annual Production 400 Pieces
Production Hrs. Annual 4,750
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $29,677 817,409 kWh $0.04
Electricity Demand $9,625 2,808 kW-months/year $3.43
Natural Gas $15,738 3,755 MMBtu $4.19
TOTAL ENERGY COSTS $55,040
RECOMMENDED SAVINGS* $59,701 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,279
Cost:
-
$891 29,601 $388 74 - - - - - - - - $891
29,601
kWh
$388
74
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$224
Cost:
$865
$224 7,327 - - - - - - - - - - $224
7,327
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$760
Cost:
-
$529 17,585 $231 44 - - - - - - - - $529
17,585
kWh
$231
44
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$103
Cost:
$50
$72 2,345 $31 6 - - - - - - - - $72
2,345
kWh
$31
6
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$2,575
Cost:
$2,704
- - - - $2,500 2,500 $(-3) (-202) - - $78 - -
-
kWh
-
-
kW-months/year
$2,500
2,500
gal
$(-3)
(-202)
lb
-
-
$
$78
-
$
06: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$54,760
Cost:
$210,137
- - - - - - - - $54,760 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$54,760
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$59,701
Cost:
$213,756
$1,716 56,858 $650 124 $2,500 2,500 $(-3) (-202) $54,760 - $78 - $1,716
56,858
kWh
$650
124
kW-months/year
$2,500
2,500
gal
$(-3)
(-202)
lb
$54,760
-
$
$78
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost