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IAC Assessment: IA0233
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IAC Assessment: IA0233
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IAC Center Iowa State University
Assessment Year 1999
Principal Product rubber brake diaphragms
NAICS n/a
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 50,000
Annual Production 20,500,000 Pieces
Production Hrs. Annual 8,112
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $206,482 8,017,585 kWh $0.03
Electricity Demand $120 114,567 kW-months/year $0.00
Natural Gas $66,883 16,379 MMBtu $4.08
TOTAL ENERGY COSTS $286,850
RECOMMENDED SAVINGS* $14,792 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,896
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,988
Cost:
$5,439
$2,054 79,426 $934 132 - - - - $2,054
79,426
kWh
$934
132
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,239
Cost:
-
$882 33,998 $357 50 - - - - $882
33,998
kWh
$357
50
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$139
Cost:
$45
$97 3,810 $42 6 - - - - $97
3,810
kWh
$42
6
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,355
Cost:
-
$2,387 92,321 $968 137 - - - - $2,387
92,321
kWh
$968
137
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,757
Cost:
$2,000
- - - - $6,757 1,652 - - -
-
kWh
-
-
kW-months/year
$6,757
1,652
MMBtu
-
-
Tgal
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$314
Cost:
$60
- - - - $203 50 $111 45,630 -
-
kWh
-
-
kW-months/year
$203
50
MMBtu
$111
45,630
Tgal
TOTAL RECOMMENDED Savings:
$14,792
Cost:
$7,544
$5,420 209,555 $2,301 325 $6,960 1,702 $111 45,630 $5,420
209,555
kWh
$2,301
325
kW-months/year
$6,960
1,702
MMBtu
$111
45,630
Tgal
TOTAL IMPLEMENTED Savings:
$6,896
Cost:
$2,045
$97 3,810 $42 6 $6,757 1,652 - - $97
3,810
kWh
$42
6
kW-months/year
$6,757
1,652
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal