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IAC Assessment: IA0235
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IAC Assessment: IA0235
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IAC Center Iowa State University
Assessment Year 1999
Principal Product fluid milk
NAICS n/a
SIC 2026 - Fluid Milk
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 100,000
Annual Production 17,100 Thousand Gallons
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $201,290 5,832,943 kWh $0.03
Electricity Demand $83,017 13,980 kW-months/year $5.94
Natural Gas $21,174 6,927 MMBtu $3.06
TOTAL ENERGY COSTS $338,824
RECOMMENDED SAVINGS* $44,836 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,381
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ Tgal $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,832
Cost:
-
$5,885 254,982 $3,947 392 - - - - - - - - - - - - $5,885
254,982
kWh
$3,947
392
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,453
Cost:
$265
$1,330 57,737 $1,123 112 - - - - - - - - - - - - $1,330
57,737
kWh
$1,123
112
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,066
Cost:
$25
$1,124 48,652 $942 94 - - - - - - - - - - - - $1,124
48,652
kWh
$942
94
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$554
Cost:
$43
$301 13,189 $253 25 - - - - - - - - - - - - $301
13,189
kWh
$253
25
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,522
Cost:
$9,183
$1,639 70,926 $1,883 187 - - - - - - - - - - - - $1,639
70,926
kWh
$1,883
187
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,864
Cost:
-
$2,438 70,926 $2,426 358 - - - - - - - - - - - - $2,438
70,926
kWh
$2,426
358
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$453
Cost:
$665
$453 19,637 - - - - - - - - - - - - - - $453
19,637
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$431
Cost:
$650
- - - - $431 141 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$431
141
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$15,177
Cost:
$11,511
$(-1,260) (-15,989) $(-1,055) (-105) - - $11,089 4,936,836 - - - - $6,403 - - - $(-1,260)
(-15,989)
kWh
$(-1,055)
(-105)
kW-months/year
-
-
MMBtu
$11,089
4,936,836
Tgal
-
-
lb
-
-
$
$6,403
-
Tgal
-
-
$
10: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$995
Cost:
$1,046
- - - - - - $631 280,800 - - - - - - $364 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$631
280,800
Tgal
-
-
lb
-
-
$
-
-
Tgal
$364
-
$
11: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$1,915
Cost:
$100
- - - - - - - - $1,735 14,400 $180 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,735
14,400
lb
$180
-
$
-
-
Tgal
-
-
$
12: 4.231 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$2,574
Cost:
$3,900
- - - - - - - - - - $2,574 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$2,574
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$44,836
Cost:
$27,388
$11,910 520,060 $9,519 1,063 $431 141 $11,720 5,217,636 $1,735 14,400 $2,754 - $6,403 - $364 - $11,910
520,060
kWh
$9,519
1,063
kW-months/year
$431
141
MMBtu
$11,720
5,217,636
Tgal
$1,735
14,400
lb
$2,754
-
$
$6,403
-
Tgal
$364
-
$
TOTAL IMPLEMENTED Savings:
$11,381
Cost:
$1,089
$6,186 268,171 $4,200 417 - - $631 280,800 - - - - - - $364 - $6,186
268,171
kWh
$4,200
417
kW-months/year
-
-
MMBtu
$631
280,800
Tgal
-
-
lb
-
-
$
-
-
Tgal
$364
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption One-time Revenue or Avoided Cost