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IAC Assessment: IA0243
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IAC Assessment: IA0243
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IAC Center Iowa State University
Assessment Year 2000
Principal Product athletic socks
NAICS n/a
SIC 2252 - Hosiery, Nec
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 150,000
Annual Production 19,200,000 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $193,200 6,856,975 kWh $0.03
Electricity Demand $65,820 16,416 kW-months/year $4.01
Natural Gas $88,445 25,000 MMBtu $3.54
TOTAL ENERGY COSTS $358,130
RECOMMENDED SAVINGS* $18,881 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,527
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,163
Cost:
$616
$3,267 116,354 $896 223 - - - - $3,267
116,354
kWh
$896
223
kW-months/year
-
-
Tgal
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,274
Cost:
$50
$999 35,463 $275 68 - - - - $999
35,463
kWh
$275
68
kW-months/year
-
-
Tgal
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,742
Cost:
-
$1,366 48,652 $376 94 - - - - $1,366
48,652
kWh
$376
94
kW-months/year
-
-
Tgal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,660
Cost:
$2,661
$2,087 74,150 $573 143 - - - - $2,087
74,150
kWh
$573
143
kW-months/year
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,229
Cost:
-
$964 34,291 $265 66 - - - - $964
34,291
kWh
$265
66
kW-months/year
-
-
Tgal
-
-
$
06: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$4,393
Cost:
$4,718
- - - - $4,393 928,269 - - -
-
kWh
-
-
kW-months/year
$4,393
928,269
Tgal
-
-
$
07: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$3,420
Cost:
$2,950
- - - - - - $3,420 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$3,420
-
$
TOTAL RECOMMENDED Savings:
$18,881
Cost:
$10,995
$8,683 308,910 $2,385 594 $4,393 928,269 $3,420 - $8,683
308,910
kWh
$2,385
594
kW-months/year
$4,393
928,269
Tgal
$3,420
-
$
TOTAL IMPLEMENTED Savings:
$11,527
Cost:
$5,334
$5,597 199,297 $1,537 383 $4,393 928,269 - - $5,597
199,297
kWh
$1,537
383
kW-months/year
$4,393
928,269
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Ancillary Material Cost