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IAC Assessment: IA0249
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IAC Assessment: IA0249
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IAC Center Iowa State University
Assessment Year 2000
Principal Product metal cans and caps
NAICS n/a
SIC 3411 - Metal Cans
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 326,000
Annual Production 80,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $135,896 5,640,094 kWh $0.02
Electricity Demand $115,717 14,076 kW-months/year $8.22
Natural Gas $152,325 62,742 MMBtu $2.43
TOTAL ENERGY COSTS $406,990
RECOMMENDED SAVINGS* $661,902 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,077
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,706
Cost:
$127
$1,029 42,204 $677 82 - - - - $1,029
42,204
kWh
$677
82
kW-months/year
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,482
Cost:
$25
$895 36,928 $587 71 - - - - $895
36,928
kWh
$587
71
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$854
Cost:
$38
$516 21,102 $338 41 - - - - $516
21,102
kWh
$338
41
kW-months/year
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,223
Cost:
-
$737 30,481 $486 59 - - - - $737
30,481
kWh
$486
59
kW-months/year
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,737
Cost:
$5,177
$1,653 67,995 $1,084 131 - - - - $1,653
67,995
kWh
$1,084
131
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,039
Cost:
$2,715
$610 25,205 $429 52 - - - - $610
25,205
kWh
$429
52
kW-months/year
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$609
Cost:
$665
$609 25,205 - - - - - - $609
25,205
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$652
Cost:
-
$393 16,120 $259 31 - - - - $393
16,120
kWh
$259
31
kW-months/year
-
-
$
-
-
$
09: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$465,000
Cost:
$350,000
- - - - - - $465,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$465,000
-
$
10: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$186,600
Cost:
$90,000
- - - - $186,600 - - - -
-
kWh
-
-
kW-months/year
$186,600
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$661,902
Cost:
$448,747
$6,442 265,240 $3,860 467 $186,600 - $465,000 - $6,442
265,240
kWh
$3,860
467
kW-months/year
$186,600
-
$
$465,000
-
$
TOTAL IMPLEMENTED Savings:
$2,077
Cost:
$38
$1,253 51,583 $824 100 - - - - $1,253
51,583
kWh
$824
100
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes