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IAC Assessment: IA0251
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IAC Assessment: IA0251
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IAC Center Iowa State University
Assessment Year 2000
Principal Product fluid milk
NAICS n/a
SIC 2026 - Fluid Milk
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 200,000
Annual Production 192,000 Tons
Production Hrs. Annual 7,200
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $425,143 15,078,840 kWh $0.03
Electricity Demand $167,716 29,112 kW-months/year $5.76
Natural Gas $164,883 65,741 MMBtu $2.51
TOTAL ENERGY COSTS $956,094
RECOMMENDED SAVINGS* $55,080 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,249
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,446
Cost:
$6,216
$916 50,117 $1,530 146 - - - - - - - - $916
50,117
kWh
$1,530
146
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$6,280
Cost:
-
$3,189 174,385 $3,091 290 - - - - - - - - $3,189
174,385
kWh
$3,091
290
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,901
Cost:
$13,746
$3,015 164,713 $2,886 271 - - - - - - - - $3,015
164,713
kWh
$2,886
271
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,574
Cost:
$3,390
$1,574 85,873 - - - - - - - - - - $1,574
85,873
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,361
Cost:
-
$1,199 65,651 $1,162 109 - - - - - - - - $1,199
65,651
kWh
$1,162
109
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$532
Cost:
$399
$532 29,015 - - - - - - - - - - $532
29,015
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,508
Cost:
$95
$1,294 70,633 $1,214 114 - - - - - - - - $1,294
70,633
kWh
$1,214
114
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,408
Cost:
$1,400
- - - - $2,408 963 - - - - - - -
-
kWh
-
-
kW-months/year
$2,408
963
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.2533 REPLACE AIR CURTAIN DOORS WITH SOLID DOORS Savings:
$2,002
Cost:
$1,058
$1,114 60,961 $888 83 - - - - - - - - $1,114
60,961
kWh
$888
83
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
10: 3.1291 ELIMINATE PRACTICE OF MIXING WASTE STREAMS Savings:
$22,300
Cost:
$70,000
$(-343) (-18,757) $(-2,554) (-240) - - - - - - $25,197 - $(-343)
(-18,757)
kWh
$(-2,554)
(-240)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$25,197
-
$
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$3,982
Cost:
$285
- - - - - - $2,561 1,236,109 $1,421 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,561
1,236,109
Tgal
$1,421
-
Tgal
-
-
$
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,786
Cost:
$334
- - - - - - $1,792 864,991 $994 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,792
864,991
Tgal
$994
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$55,080
Cost:
$96,923
$12,490 682,591 $8,217 773 $2,408 963 $4,353 2,101,100 $2,415 - $25,197 - $12,490
682,591
kWh
$8,217
773
kW-months/year
$2,408
963
MMBtu
$4,353
2,101,100
Tgal
$2,415
-
Tgal
$25,197
-
$
TOTAL IMPLEMENTED Savings:
$41,249
Cost:
$84,365
$5,861 320,341 $3,423 321 - - $4,353 2,101,100 $2,415 - $25,197 - $5,861
320,341
kWh
$3,423
321
kW-months/year
-
-
MMBtu
$4,353
2,101,100
Tgal
$2,415
-
Tgal
$25,197
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption By-product Production