IAC logo
IAC Assessment: IA0255
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0255
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2000
Principal Product gaskets
NAICS n/a
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 133
Plant Area (Sq.Ft.) 122,000
Annual Production 12,000 Tons
Production Hrs. Annual 4,758
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $60,113 742,673 kWh $0.08
Natural Gas $23,942 5,889 MMBtu $4.07
TOTAL ENERGY COSTS $86,176
RECOMMENDED SAVINGS* $148,708 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,063
#|Description Savings
Cost
Status Electricity Usage Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Water Disposal Personnel Changes Administrative Changes Water Consumption
$ kWh $ Tgal $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,653
Cost:
$3,653
$3,653 45,135 - - - - - - - - $3,653
45,135
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$675
Cost:
$675
$675 8,206 - - - - - - - - $675
8,206
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$500
Cost:
$500
$500 6,155 - - - - - - - - $500
6,155
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.7423 REDUCE HEAT GAIN BY WINDOW TINTING Savings:
$1,735
Cost:
$1,735
$1,735 22,274 - - - - - - - - $1,735
22,274
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,320
Cost:
$1,320
$1,320 16,413 - - - - - - - - $1,320
16,413
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,059
Cost:
$1,059
$1,059 13,189 - - - - - - - - $1,059
13,189
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$444
Cost:
$444
$444 6,741 - - - - - - - - $444
6,741
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$388
Cost:
$388
$388 5,862 - - - - - - - - $388
5,862
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$188
Cost:
$154
- - $101 67,202 - - - - $87 - -
-
kWh
$101
67,202
Tgal
-
-
$
-
-
$
$87
-
Tgal
10: 4.451 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$106,650
Cost:
$106,650
- - - - $106,650 - - - - - -
-
kWh
-
-
Tgal
$106,650
-
$
-
-
$
-
-
Tgal
11: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$22,880
Cost:
$22,880
- - - - $22,880 - - - - - -
-
kWh
-
-
Tgal
$22,880
-
$
-
-
$
-
-
Tgal
12: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$9,216
Cost:
$9,216
- - - - - - $9,216 - - - -
-
kWh
-
-
Tgal
-
-
$
$9,216
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$148,708
Cost:
$148,674
$9,774 123,975 $101 67,202 $129,530 - $9,216 - $87 - $9,774
123,975
kWh
$101
67,202
Tgal
$129,530
-
$
$9,216
-
$
$87
-
Tgal
TOTAL IMPLEMENTED Savings:
$6,063
Cost:
$6,063
$6,063 75,615 - - - - - - - - $6,063
75,615
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ Tgal $ $ $ $ $ Tgal
Electricity Usage Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Water Disposal Personnel Changes Administrative Changes Water Consumption