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IAC Assessment: IA0255
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IAC Assessment: IA0255
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IAC Center Iowa State University
Assessment Year 2000
Principal Product gaskets
NAICS n/a
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 133
Plant Area (Sq.Ft.) 122,000
Annual Production 12,000 Tons
Production Hrs. Annual 4,758
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $60,113 742,673 kWh $0.08
Natural Gas $23,942 5,889 MMBtu $4.07
TOTAL ENERGY COSTS $86,176
RECOMMENDED SAVINGS* $148,708 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,063
#|Description Savings
Cost
Status Electricity Usage Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Water Disposal Personnel Changes Administrative Changes Water Consumption
$ kWh $ Tgal $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,653
Cost:
$3,653
$3,653 45,135 - - - - - - - - $3,653
45,135
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$675
Cost:
$675
$675 8,206 - - - - - - - - $675
8,206
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$500
Cost:
$500
$500 6,155 - - - - - - - - $500
6,155
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.7423 REDUCE HEAT GAIN BY WINDOW TINTING Savings:
$1,735
Cost:
$1,735
$1,735 22,274 - - - - - - - - $1,735
22,274
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,320
Cost:
$1,320
$1,320 16,413 - - - - - - - - $1,320
16,413
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,059
Cost:
$1,059
$1,059 13,189 - - - - - - - - $1,059
13,189
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$444
Cost:
$444
$444 6,741 - - - - - - - - $444
6,741
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$388
Cost:
$388
$388 5,862 - - - - - - - - $388
5,862
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$188
Cost:
$154
- - $101 67,202 - - - - $87 - -
-
kWh
$101
67,202
Tgal
-
-
$
-
-
$
$87
-
Tgal
10: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$106,650
Cost:
$106,650
- - - - $106,650 - - - - - -
-
kWh
-
-
Tgal
$106,650
-
$
-
-
$
-
-
Tgal
11: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$22,880
Cost:
$22,880
- - - - $22,880 - - - - - -
-
kWh
-
-
Tgal
$22,880
-
$
-
-
$
-
-
Tgal
12: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$9,216
Cost:
$9,216
- - - - - - $9,216 - - - -
-
kWh
-
-
Tgal
-
-
$
$9,216
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$148,708
Cost:
$148,674
$9,774 123,975 $101 67,202 $129,530 - $9,216 - $87 - $9,774
123,975
kWh
$101
67,202
Tgal
$129,530
-
$
$9,216
-
$
$87
-
Tgal
TOTAL IMPLEMENTED Savings:
$6,063
Cost:
$6,063
$6,063 75,615 - - - - - - - - $6,063
75,615
kWh
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ Tgal $ $ $ $ $ Tgal
Electricity Usage Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Water Disposal Personnel Changes Administrative Changes Water Consumption