IAC logo
IAC Assessment: IA0266
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0266
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2001
Principal Product coated paper products
NAICS n/a
SIC 2672 - Paper Coated And Laminated, Nec
Sales $50,000,000-$100,000,000
# of Employees 190
Plant Area (Sq.Ft.) 250,000
Annual Production 2,704,000 Thousand Feet
Production Hrs. Annual 8,640
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $507,083 17,348,854 kWh $0.03
Electricity Demand $215,842 30,384 kW-months/year $7.10
Natural Gas $1,191,468 335,794 MMBtu $3.55
TOTAL ENERGY COSTS $1,970,519
RECOMMENDED SAVINGS* $493,639 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $264,205
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$26,215
Cost:
$35,700
- - - - $26,215 7,242 - - - - -
-
kWh
-
-
kW-months/year
$26,215
7,242
MMBtu
-
-
lb
-
-
$
02: 2.7314 REDUCE VENTILATION AIR Savings:
$12,703
Cost:
$5,038
$2,664 91,232 $812 125 $9,227 2,549 - - - - $2,664
91,232
kWh
$812
125
kW-months/year
$9,227
2,549
MMBtu
-
-
lb
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,737
Cost:
-
$6,673 228,543 $2,064 318 - - - - - - $6,673
228,543
kWh
$2,064
318
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,175
Cost:
$11,846
$5,059 173,268 $2,116 326 - - - - - - $5,059
173,268
kWh
$2,116
326
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,933
Cost:
-
$5,298 181,440 $1,635 252 - - - - - - $5,298
181,440
kWh
$1,635
252
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,034
Cost:
$1,663
$2,034 69,652 - - - - - - - - $2,034
69,652
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,804
Cost:
$5,398
$1,804 61,769 - - - - - - - - $1,804
61,769
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$6,440
Cost:
$3,410
- - - - $6,440 1,779 - - - - -
-
kWh
-
-
kW-months/year
$6,440
1,779
MMBtu
-
-
lb
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,027
Cost:
$518
$7,659 262,308 $2,368 365 - - - - - - $7,659
262,308
kWh
$2,368
365
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,165
Cost:
$585
$2,419 82,828 $746 115 - - - - - - $2,419
82,828
kWh
$746
115
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,767
Cost:
$2,000
- - - - $1,767 488 - - - - -
-
kWh
-
-
kW-months/year
$1,767
488
MMBtu
-
-
lb
-
-
$
12: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$123,691
Cost:
$50,000
$(-787) (-26,943) $(-3,922) (-604) - - $128,400 267,500 - - $(-787)
(-26,943)
kWh
$(-3,922)
(-604)
kW-months/year
-
-
MMBtu
$128,400
267,500
lb
-
-
$
13: 4.453 RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION Savings:
$231,300
Cost:
-
- - - - - - - - $231,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$231,300
-
$
14: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$51,648
Cost:
$32,000
- - - - - - $24,000 960,000 $27,648 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$24,000
960,000
lb
$27,648
-
$
TOTAL RECOMMENDED Savings:
$493,639
Cost:
$148,158
$32,823 1,124,097 $5,819 897 $43,649 12,058 $152,400 1,227,500 $258,948 - $32,823
1,124,097
kWh
$5,819
897
kW-months/year
$43,649
12,058
MMBtu
$152,400
1,227,500
lb
$258,948
-
$
TOTAL IMPLEMENTED Savings:
$264,205
Cost:
$16,612
$23,844 816,599 $7,294 1,124 $1,767 488 - - $231,300 - $23,844
816,599
kWh
$7,294
1,124
kW-months/year
$1,767
488
MMBtu
-
-
lb
$231,300
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes