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IAC Assessment: IA0266
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IAC Assessment: IA0266
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IAC Center Iowa State University
Assessment Year 2001
Principal Product coated paper products
NAICS n/a
SIC 2672 - Paper Coated And Laminated, Nec
Sales $50,000,000-$100,000,000
# of Employees 190
Plant Area (Sq.Ft.) 250,000
Annual Production 2,704,000 Thousand Feet
Production Hrs. Annual 8,640
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $507,083 17,348,854 kWh $0.03
Electricity Demand $215,842 30,384 kW-months/year $7.10
Natural Gas $1,191,468 335,794 MMBtu $3.55
TOTAL ENERGY COSTS $1,970,519
RECOMMENDED SAVINGS* $493,639 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $264,205
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$26,215
Cost:
$35,700
- - - - $26,215 7,242 - - - - -
-
kWh
-
-
kW-months/year
$26,215
7,242
MMBtu
-
-
lb
-
-
$
02: 2.7314 REDUCE VENTILATION AIR Savings:
$12,703
Cost:
$5,038
$2,664 91,232 $812 125 $9,227 2,549 - - - - $2,664
91,232
kWh
$812
125
kW-months/year
$9,227
2,549
MMBtu
-
-
lb
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,737
Cost:
-
$6,673 228,543 $2,064 318 - - - - - - $6,673
228,543
kWh
$2,064
318
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,175
Cost:
$11,846
$5,059 173,268 $2,116 326 - - - - - - $5,059
173,268
kWh
$2,116
326
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,933
Cost:
-
$5,298 181,440 $1,635 252 - - - - - - $5,298
181,440
kWh
$1,635
252
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,034
Cost:
$1,663
$2,034 69,652 - - - - - - - - $2,034
69,652
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,804
Cost:
$5,398
$1,804 61,769 - - - - - - - - $1,804
61,769
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$6,440
Cost:
$3,410
- - - - $6,440 1,779 - - - - -
-
kWh
-
-
kW-months/year
$6,440
1,779
MMBtu
-
-
lb
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,027
Cost:
$518
$7,659 262,308 $2,368 365 - - - - - - $7,659
262,308
kWh
$2,368
365
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,165
Cost:
$585
$2,419 82,828 $746 115 - - - - - - $2,419
82,828
kWh
$746
115
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,767
Cost:
$2,000
- - - - $1,767 488 - - - - -
-
kWh
-
-
kW-months/year
$1,767
488
MMBtu
-
-
lb
-
-
$
12: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$123,691
Cost:
$50,000
$(-787) (-26,943) $(-3,922) (-604) - - $128,400 267,500 - - $(-787)
(-26,943)
kWh
$(-3,922)
(-604)
kW-months/year
-
-
MMBtu
$128,400
267,500
lb
-
-
$
13: 4.4530 RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION Savings:
$231,300
Cost:
-
- - - - - - - - $231,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$231,300
-
$
14: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$51,648
Cost:
$32,000
- - - - - - $24,000 960,000 $27,648 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$24,000
960,000
lb
$27,648
-
$
TOTAL RECOMMENDED Savings:
$493,639
Cost:
$148,158
$32,823 1,124,097 $5,819 897 $43,649 12,058 $152,400 1,227,500 $258,948 - $32,823
1,124,097
kWh
$5,819
897
kW-months/year
$43,649
12,058
MMBtu
$152,400
1,227,500
lb
$258,948
-
$
TOTAL IMPLEMENTED Savings:
$264,205
Cost:
$16,612
$23,844 816,599 $7,294 1,124 $1,767 488 - - $231,300 - $23,844
816,599
kWh
$7,294
1,124
kW-months/year
$1,767
488
MMBtu
-
-
lb
$231,300
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes