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IAC Assessment: IA0272
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IAC Assessment: IA0272
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IAC Center Iowa State University
Assessment Year 2001
Principal Product corrugated paperboard
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 180,000
Annual Production 750,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $161,009 4,689,210 kWh $0.03
Electricity Demand $35,319 10,320 kW-months/year $3.42
Natural Gas $219,487 53,319 MMBtu $4.12
TOTAL ENERGY COSTS $424,567
RECOMMENDED SAVINGS* $85,756 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,593
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$25,513
Cost:
$8,420
- - - - $25,513 5,947 - - - - -
-
kWh
-
-
kW-months/year
$25,513
5,947
MMBtu
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,710
Cost:
$356
$5,159 221,396 $3,551 426 - - - - - - $5,159
221,396
kWh
$3,551
426
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,186
Cost:
$209
$706 30,318 $480 58 - - - - - - $706
30,318
kWh
$480
58
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$612
Cost:
$60
$422 18,096 $190 23 - - - - - - $422
18,096
kWh
$190
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,418
Cost:
$8,938
$1,707 73,268 $1,711 205 - - - - - - $1,707
73,268
kWh
$1,711
205
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,142
Cost:
$1,126
$1,861 79,872 $1,281 154 - - - - - - $1,861
79,872
kWh
$1,281
154
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,313
Cost:
$1,862
$1,313 56,361 - - - - - - - - $1,313
56,361
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$337
Cost:
$740
$337 14,480 - - - - - - - - $337
14,480
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,544
Cost:
$445
$914 39,213 $630 76 - - - - - - $914
39,213
kWh
$630
76
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
10: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,127
Cost:
$254
- - - - $1,127 239 - - - - -
-
kWh
-
-
kW-months/year
$1,127
239
MMBtu
-
-
$
-
-
Tgal
11: 3.4151 MINIMIZE WATER USAGE Savings:
$1,414
Cost:
$35
- - - - - - - - $1,414 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,414
-
Tgal
12: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$37,440
Cost:
$30,000
- - - - - - $37,440 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$37,440
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$85,756
Cost:
$52,445
$12,419 533,004 $7,843 942 $26,640 6,186 $37,440 - $1,414 - $12,419
533,004
kWh
$7,843
942
kW-months/year
$26,640
6,186
MMBtu
$37,440
-
$
$1,414
-
Tgal
TOTAL IMPLEMENTED Savings:
$13,593
Cost:
$2,758
$7,808 335,066 $4,371 525 - - - - $1,414 - $7,808
335,066
kWh
$4,371
525
kW-months/year
-
-
MMBtu
-
-
$
$1,414
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption